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4tek MIRAGE User Manual

4tek MIRAGE
37 pages
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Operating and Maintenance Manual
MIRAGE Line Compressors
Instruction Manual
4tek S.r.l.
Viale dell’Industria 66 - 20037 Paderno Dugnano (MI) ITALY
Tel. +39 02 91082211 - Internet: www.4-tek.it
ENGLISH translation of the original ITALIAN instructions
Before using the compressor, read this document
carefully and keep it safe for future reference.
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4tek MIRAGE Specifications

General IconGeneral
Brand4tek
ModelMIRAGE
CategoryAir Compressor
LanguageEnglish

Summary

Technical Specifications and Model List

Technical Data Symbols Guide

Explanation of symbols used in the technical specifications table for compressor models.

General Information and Safety Warnings

Manual Introduction and Symbols

Overview of the manual's purpose and explanation of warning symbols used throughout the document.

Critical Safety Alert

Highlights the importance of the manual as an integral part of the product for safe operation.

Manual Scope and Regulatory Compliance

Manual Contents and Objectives

Details the manual's content, purpose, and intended audience for effective use.

Applicable EU Directives and Standards

Lists relevant EU directives and standards the product complies with for safety and performance.

Personnel Qualifications for Operation

Operator and Technician Skill Requirements

Defines the necessary professional qualifications and roles for operating and maintaining the equipment.

Product Identification and CE Marking

Understanding the CE Data Plate

Explains the information presented on the compressor's CE identification plate and its components.

Delivery Inspection and Site Preparation

Receipt Checks and End-User Preparation

Guidelines for checking delivery, initial setup, and preparatory work required before compressor installation.

Compressor Description and Function

Core Components and Operating Principle

Describes the compressor's design, its main parts, and how it operates to produce compressed air.

Detailed Compressor Component Identification

Visual Guide to Compressor Parts

Illustrates and identifies various mechanical and electrical components of the compressor.

Intended Use and Prohibited Misuse

Designated Application Scope

Specifies the intended applications and environments for the compressor's use.

Examples of Improper Use

Lists scenarios and actions considered misuse, highlighting associated risks.

Environmental Conditions and Noise Levels

Compressor Noise Emission Data

Provides information on the sound pressure levels emitted by the compressor.

Permissible Operating Environment

Defines the acceptable temperature, humidity, and power supply conditions for operation.

General Safety Precautions for Operation

Operational Safety Guidelines

Essential safety rules to follow during compressor operation to prevent hazards.

Maintenance Safety Protocols

Specific safety measures required for personnel performing maintenance tasks.

Safety Decals and Residual Risks

Understanding Warning Decals

Explains the meaning of safety and warning labels affixed to the compressor.

Electrical Shock Hazard Awareness

Details the residual risk of electrical shock during maintenance when power is connected.

Safety: Risk of Burns

Protection Against Hot Surfaces

Warns about the risk of burns from hot compressor parts and advises protective gear.

Installation: Handling and Assembly

Safe Handling, Lifting, and Unpacking

Procedures for safely moving, lifting, and unpacking the compressor unit.

Installation Site Requirements

Specifies requirements for the installation area, including ventilation and temperature.

Installation: Electrical Connections

Electrical Safety and Connection Procedures

Instructions for making safe electrical connections, emphasizing voltage checks and cable integrity.

Installation: Air Circuit Connections

Connecting Compressed Air Tubing

Guidance on connecting the compressor to the compressed air circuit using appropriate tubing.

Basic Compressor Operation

Initial Startup and Purging

Steps for starting the compressor after installation, including receiver purging.

Compressor Startup and Leak Testing

Starting Procedure and Pressure Check

Instructions for starting the compressor and performing checks for air leaks in the system.

Operational Notes and Performance Data

System Pressure Regulation and Dryer Noise

Important information on automatic pressure regulation and dryer regeneration sounds.

Compressor Filling Time Specifications

Table detailing the time taken for the compressor to fill the air receiver under various conditions.

Compressor Thermal Protection System

Automatic Thermal Protector Reset

Explains the function of the thermal protector and how to reset it after a trip.

Maintenance Safety and Personnel Requirements

Maintenance Technician Qualifications

Defines the required skills and knowledge for personnel performing maintenance.

Specific Safety Protocols for Maintenance

Detailed safety precautions to be observed before and during maintenance operations.

General Maintenance Safety Guidelines

General Safety Rules for Technicians

Provides essential safety rules for carrying out maintenance, including electrical safety and solvent handling.

Routine Maintenance Procedures

Condensate Drainage and Checks

Instructions for regularly draining condensate from the receiver and dryer bottle.

Major Servicing and Periodic Checks

Scheduled Major Maintenance Tasks

Outlines major servicing requirements, including filter changes and frequency based on usage.

Specialized Maintenance and Safety Checks

Filter and Dryer Maintenance

Guidance on replacing filters and servicing the dryer unit, including frequency.

Mandatory Safety Inspections

Lists essential safety checks required by national legislation, such as valve and electrical tests.

Troubleshooting: Startup and Performance Issues

Diagnosing Startup Failures

Common causes and solutions for the compressor failing to start or hum.

Addressing Filling and Pressure Problems

Troubleshooting steps for issues like continuous running without filling or failure to reach pressure.

Troubleshooting: Operational Anomalies

Resolving Intermittent Operation Issues

Solutions for problems such as periodic switching, unusual noises, or incorrect filling cycle times.

Product End-of-Life Disposal

Recycling and Disposal Guidelines

Information on proper disposal and recycling of the compressor and its components.

Compressor Warranty Information

Warranty Coverage and Validation

Details the warranty period, conditions for validation, and contact information.

Spare Parts: Exploded View Diagrams

Visual Breakdown of Compressor Parts

Illustrates the compressor assembly with numbered parts for easy identification.

Spare Parts List and Codes

Detailed Component Part Numbers

A comprehensive list of compressor parts with their corresponding codes and descriptions.

Ordering Replacement Parts Procedure

Guide to Ordering Spare Components

Step-by-step instructions on how to identify and order necessary replacement parts.