EasyManuals Logo

A.O. Smith Cyclone XL 100 Series User Manual

A.O. Smith Cyclone XL 100 Series
44 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #13 background imageLoading...
Page #13 background image
13
BURNER IGNITES (BRIEFLY)
If the burner ignites briey then shuts off with an “Ignition Failure” error message, follow these steps:
Remove the connector from ame sense rod [picture of connector showing location on unit]. Inspect the connector for corrosion.
Replace if corroded or damaged. Remove Flame Sensor and clean metal end with steel wool.
Check insulator for soot, cracks or other damage and replace if necessary.
SPARK
IGNITER
BURNER
FLAME
BURNER
(MUST
BE GROUNDED)
CERAMIC INSULATOR
FLAME SENSOR
METAL CONDUCTOR
CONTROL SYSTEM
APPLIES AC CURRENT
TO FLAME SENSOR
A
C CURRENT FLOWS FROM THE FLAME
SENSOR
TO THE BURNER. THE BURNER
MUST
BE GROUNDED FOR CURRENT TO
FLOW
. DURING THIS PROCESS THE AC
CURRENT
IS “RECTIFIED” AND BECOMES
A
DC CURRENT. DC MICRO AMP CURRENT
THEN FLOWS BETWEEN
THE FLAME SENSOR
A
ND THE BURNER.
Figure 9. Checking the Burner
Reinsert connector on Flame Sensor and make sure the electrical connection is clean and tight.
Recycle unit again to start another ignition cycle. If the burner ignites but the ame sense rod still fails to detect ame, contact
Commercial Technical Support.
BURNER DOES NOT IGNITE
Failure to ignite (no ame) usually means a gas supply, gas-control valve, or sparking problem. If you do not see a brief blue ame
through the sight glass during the ignition cycle (at the moment the gas control valve icon appears on the display), follow these steps:
1. Install a gas pressure gage at the gas valve’s inlet pressure port, and conrm that the gas-supply pressure DOES fall, BUT falls no
more than 2”wc from static pressure when the gas valve is energized (you will hear a click sound when the gas valve is energized):
If there’s no change in the gas pressure reading and/or the gas valve does not energized during the ignition, check the gas valve
wiring connections and the 24 Vac at the wire plug.
If the supply pressure falls signicantly during the ignition, check the service-regulator capacity and gas-piping size to correct the
issue.
2. If you have conrmed Step 1 & Step 2, but NO ame is detected through the top-mounted combustion view-port, check the wiring
connections to the spark transformer and spark rod.
3. If you have conrmed Step 1 & Step 2, ame IS detected through the combustion view-port, BUT no ame icon is displays on the UIM,
check ame rod and ame rod wiring connections.
4. If you have conrmed Step 1 & Step 2, the ame icon is displays on the UIM momentarily or you experience occasional ignition
failures, adjust the gas valve throttle by turning it COUNTERCLOCKWISE 1/8 turn at a time.
If the gas valve setting resolves the ignition issue, you must use a combustion analyzer to verify the following:
a. That the combustion is clean.
b. The CO2 reading from the combustion ue is within 8.9% - 9.3% during heating cycle after the throttle adjustment.

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the A.O. Smith Cyclone XL 100 Series and is the answer not in the manual?

A.O. Smith Cyclone XL 100 Series Specifications

General IconGeneral
BrandA.O. Smith
ModelCyclone XL 100 Series
CategoryWater Heater
LanguageEnglish

Related product manuals