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A.O. Smith Water Heater 520 Direct Vent Indoor User Manual

A.O. Smith Water Heater 520 Direct Vent Indoor
97 pages
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520 Indoor / 520 Outdoor Service Manual
Ver. 1.00
1
CONFIDENTIAL
520 Direct Vent Indoor
and Outdoor Models
On-Demand Water Heater
Service Manual
Water Heater
Model 520 Direct Vent Indoor
Water Heater
Model 520 Outdoor
A.O. Smith Water Products Company
500 Tennessee Waltz Parkway
Ashland City, TN 37015
Toll Free: 1
-
877
-
737
-

Table of Contents

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A.O. Smith Water Heater 520 Direct Vent Indoor Specifications

General IconGeneral
BrandA.O. Smith
Model520 Direct Vent Indoor
CategoryWater Heater
TypeDirect Vent
Fuel TypeNatural Gas or Propane
Tank Capacity50 gallons
First Hour Rating90 gallons
VentingDirect Vent
Warranty6 years

Summary

520 Direct Vent Indoor and Outdoor Models

Specifications

Exterior View

Interior View

List of Main Components in Interior View

Schematic Diagram

Wiring Diagram

Wiring Diagram Checkpoints for Diagnosis

Resistance Values of Thermistors

Operational Flow Chart

Component Specifications

Burners

Details on burner function, failure events, and diagnostic information.

Gas Manifold

Information on gas distribution, zones, and failure events.

Fan Motor

Describes fan motor function, failure events, and electrical specifications.

Fan Motor for Exhaust

Details exhaust fan motor function, failure events, and diagnostic checks.

Gas Valve Assembly

Explains gas valve functions, failure events, and diagnostic checks.

Flame Rod

Describes flame detection function and failure modes.

AFR Rod

Explains AFR rod function in checking flame conditions and error codes.

Heat Exchanger

Details heat exchanger function, failure events, and diagnostic criteria.

Secondary Heat Exchanger

Describes secondary heat exchanger function and failure events.

Flow Sensor

Explains flow sensor function, failure events, and diagnostic checks.

Water Control Valve

Details water control valve functions, failure events, and diagnostic checks.

Thermistors

Describes thermistor function and failure conditions.

Exhaust Thermistor

Details exhaust thermistor function and failure conditions.

Hi-limit Switch

Explains hi-limit switch function and failure consequences.

Hi-limit Switch for Exhaust

Describes hi-limit switch for exhaust function and failure.

Overheat Cutoff Fuse

Details overheat cutoff fuse function and failure effects.

Freeze Protection Heaters

Explains freeze protection heater function and failure effects.

Computer Board

Describes computer board function and failure consequences.

Transformer

Explains transformer function and failure effects.

Igniter

Details igniter function and failure consequences.

Freeze Protection Thermostat

Explains freeze protection thermostat function and failure effects.

Surge Box

Describes surge box function and failure effects.

Fault Analysis & Specifications

Controls and Settings

Diagnosis Using Computer Board

Method for checking information via computer board diagnostic mode.

Diagnosis Using Remote Controller

Method for checking information via remote controller diagnostic mode.

Computer Board Functionality and Error Codes

Verifying board operation, displaying, and clearing error history.

Clearing Error Codes

Procedure for clearing specific error codes after root cause resolution.

AFR Rod Functionality

Explains AFR rod function and its relation to combustion and error codes.

Dipswitch Settings

Details the functions of the right and left dipswitch banks.

Assigning Unit Numbers in Easy-Link System

Procedures for displaying and reconfiguring unit numbers in a system.

ON/OFF Conditions Overview

Shows general ON/OFF conditions for the water heater operation.

ON/OFF Conditions BTU Requirements

Calculation of ON/OFF conditions based on BTU requirements.

Pump Control ON/OFF Conditions

Describes pump control modes and their ON/OFF conditions.

Pump Control BTU Requirements

Calculation of pump ON/OFF conditions based on BTU requirements.

Multi-unit System ON/OFF Conditions

Conditions for activating/reducing units in an Easy-Link system.

Operation Time for Unit Rotation

Explains how primary unit rotation occurs based on cycles or hours.

Individual Unit Operation in Abnormal Conditions

How units operate individually when the parent unit fails.

High-Altitude Region Support Functions

Explains altitude support functions via dipswitch settings.

Convert Unit of Set Temperature

Method to change temperature display unit (Celsius/Fahrenheit).

Control for Exhaust Temperature (520 Indoor)

Explains exhaust temperature control mechanisms for the 520 Indoor model.

Relay Selection for Pump Control

Guidelines for selecting appropriate relays for pump control connections.

Alarm Port Terminal

Function of the alarm port for notifying users of error codes.

Adjusting Manifold Gas Pressure

Procedures for adjusting maximum and minimum manifold gas pressure.

Manually Adjusting Fan Motor Speed

Procedures for manual fan motor speed adjustment using a remote controller.

Freeze Protection System

Describes the automatic firing system and ceramic heating blocks for freeze protection.

Freeze Protection for Recirculation Systems

Explains freeze protection for recirculation pumps in an Easy-Link system.

Draining Unit and Cleaning Inlet Water Filter

Step-by-step guide for safely draining the unit and cleaning the water filter.

Components Diagrams

Case Assembly

Exploded view of the unit's case assembly.

Computer Board Assembly

Diagram showing components of the computer board.

Burner Assembly

Diagram illustrating the burner assembly.

Water Way Assembly

Diagram of the water way components and connections.

Parts List

Revisions

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