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A.O. Smith 110 User Manual

A.O. Smith 110
32 pages
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TroubleshootingGuide
1|
Page
NonCondensingModels
OnDemandWaterHeater
TroubleshootingGuide
110Indoor(TKJr2IN)   110Outdoor(TKJr2OS)
310Indoor(TK4IN)310Outdoor(TK4OS)
510Indoor(TD2IN)510Outdoor(TD2OS)
9/12/11
321923000
A.O. SmithWaterProductsCompany
500TennesseeWaltzParkway
AshlandCity,TN37015
TollFree:18777372840
http://waterheatertimer.org/Troubleshoot-Rheem-Tankless-water-heater.html
AO Smith general troubleshoot guide
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A.O. Smith 110 Specifications

General IconGeneral
BrandA.O. Smith
Model110
CategoryWater Heater
LanguageEnglish

Summary

1. SPECIFICATIONS

2. INTRODUCTION

IMPORTANT

Safety and service must be performed by qualified installer.

GENERAL INSTALLATION GUIDELINES

Follows local codes, grounding, and unit placement.

3. NORMAL OPERATION

ACTIVATION

How the unit starts when hot water tap is opened.

OPERATION

How the unit modulates gas and fan for efficient burn.

SHUTDOWN

Process when water flow drops below deactivation point.

4. INSTALLATION

5. TROUBLESHOOTING

5.1 PRELIMINARY CHECKLIST

Basic checks before other troubleshooting steps.

5.2 TROUBLESHOOTING - GENERAL PROBLEMS

Addresses common issues without error codes.

5.3 TROUBLESHOOTING - ERROR CODES

Lists error codes and their potential malfunctions.

5.4 TROUBLESHOOTING - PROCEDURES

Step-by-step guides for common troubleshooting tasks.

VERIFYING PROPER DIPSWITCH SETTINGS

Ensures dipswitch configurations match unit requirements.

DRAINING THE UNIT

Procedure to remove water from the unit for maintenance.

CLEANING THE FILTER

Instructions to clean the cold water inlet filter.

CHECKING FOR A CROSS CONNECTION

Identifies plumbing issues causing water mixing.

CHECK FOR REVERSE CONNECTION

Detects incorrect water flow direction in plumbing.

CHECK GAS SUPPLY PRESSURE

Verifies adequate gas pressure for unit operation.

PURGE THE GAS LINE OF AIR

Removes air from the gas line before operation.

CHECKING MANIFOLD GAS PRESSURE

Measures gas pressure at the manifold for correct combustion.

ADJUSTING MANIFOLD PRESSURE

Procedure to adjust gas pressure for optimal combustion.

RESETTING THE COMPUTER BOARD

Steps to reset the unit's main control board.

CHECKING THE OVERHEAT CUTOFF FUSE (OHCF)

Tests the safety fuse for continuity.

6. MAINTENANCE

ROD ASSEMBLY MAINTENANCE

Cleaning and inspecting the rod assembly components.

SENSOR CLEANING

Gentle cleaning of flame sensor and AFR for proper function.

COMBUSTION COMPONENTS CLEANING

Procedures for cleaning fan, burner, and related parts.

BURNER AND FAN MAINTENANCE

Cleaning the burner assembly and fan housing.

COMBUSTION CHAMBER INSPECTION

Inspecting the combustion chamber for debris.

HEAT EXCHANGER INSPECTION

Checking the heat exchanger for scale buildup or damage.

REPLACING THE HEAT EXCHANGER

UNIT PREPARATION AND COMPONENT REMOVAL

Steps to safely access and remove parts.

HEAT EXCHANGER REMOVAL AND REPLACEMENT

Steps for removing the old and installing the new heat exchanger.

FINAL REASSEMBLY

Reassembling the unit after component replacement.

CHECKING THE FLOW SENSOR

UNIT PREPARATION

Steps to prepare the unit for flow sensor inspection.

FLOW SENSOR TESTING AND REASSEMBLY

Procedures for testing and reassembling the flow sensor.

DESCALING THE UNIT

PRELIMINARY SETUP AND MATERIALS

Gathering tools and preparing the unit for descaling.

DESCALING AND FLUSHING PROCEDURE

Circulating solution and flushing the system.

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