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ABB 5HK Series - User Manual

ABB 5HK Series
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IB
6.2
.
1.7
D
Installation
/
Maintenance
Instructions
Medium
-
Voltage
Power
Circuit
Breakers
Type
5
HK
1200
thru
3000
Amperes
5000
Volts
JL
llll
Mllll
ABB
Power
Distribution
,
Inc
.
Circuit
Breaker
Division
ASEA
BROWN
BOVERI
Courtesy of NationalSwitchgear.com
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ABB 5HK Series Specifications

General IconGeneral
Rated Voltage (Ur)230/400 V AC
Breaking Capacity (Icn)6 kA
StandardsIEC/EN 60898-1
Terminal Capacity25 mm²
Poles1P, 2P, 3P, 4P
Tripping CharacteristicC
Mechanical Life20, 000 cycles
Electrical Life10, 000 operations

Summary

Introduction

Receiving and Storage

Circuit Breaker Installation

General Installation Preliminaries

Preliminary inspections before installing circuit breaker into switchboard.

Installation Inspection

Inspect arc chutes, contacts, and electrical connections before installation.

Removing Interphase Barrier

Procedure for removing the interphase barrier from the circuit breaker.

Removing Arc Chutes

Detailed steps for removing arc chutes from the circuit breaker.

Arc Chute Examination

Examine arc chutes for breakage, foreign particles, and deformation.

Insulation Structure Check

Check insulated parts for damage and remove dirt or soot.

Manual Slow-Close for Contact Pressure

Procedure to check contact pressure using manual slow-close.

Installing Arc Chutes

Steps for installing arc chutes into the circuit breaker.

Installing Interphase Barrier

Procedure for installing the interphase barrier.

Installing Breaker into Compartment

Steps for racking the circuit breaker into its compartment.

Circuit Breaker Removal

Removal from Connected Position

Procedure for removing the breaker from the connected position.

Disconnect Position Removal

Procedure for removing the breaker from the disconnect position.

Removal from Switchboard

Steps to withdraw the circuit breaker from the switchboard.

Safe Operation Recommendations

Recommendations for safe operation and maintenance procedures.

Maintenance and Adjustments

General Maintenance Information

Overview of maintenance requirements and inspection intervals.

Contact Pressure Check and Adjustment

Procedure for checking and adjusting main contact pressure.

Contact and Insulation Cleaning

Cleaning procedures for contacts and insulation surfaces.

DC Millivolt Drop Test

Procedure for testing millivolt drop to determine breaker condition.

Puffer Check

Checking the performance of the puffers for proper operation.

Bridge Pivot Pressure Adjustment

Procedure for adjusting bridge pivot pressure when indicated by millivolt drop.

Closing and Opening Times

Checking and verifying closing and opening times.

Arc Chute Inspection and Maintenance

Inspection of arc chutes for damage, crust formation, and wear.

Operating Mechanism Adjustment

Adjusting the operating mechanism latch check switch.

Control Relay Adjustment

Adjusting the gap between control device lever and limit switch crank.

Racking Mechanism Adjustment

Adjusting the racking mechanism for proper interlocking.

Lubrication Requirements

Information on lubricants and lubrication procedures for the breaker.

Dielectric Tests

Test values for dielectric tests to be applied for one minute.

Troubleshooting Guide

Chart listing typical problems, causes, and corrective actions.

Control Device Electrical Characteristics

Operating voltage ranges and average current values for control devices.

Electrical Operating Sequence

Ground and Test Devices

Renewal Parts

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