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ABB ACH580-01 PxR Frame R2 - User Manual

ABB ACH580-01 PxR Frame R2
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ACH580-01 PxR, UL Type 1/12
Frame R2/R3/R4
Base drive replacement instructions
Purpose or Scope
The following are the instructions for replacing an ACH580-01 UL Type 1 & 12 (Frames R2,
R3 & R4) drive in PxR enclosures.
Equipment required*:
Replacement drive (see note below)
T20 bit
T25 bit
T30 bit
PZ2 bit
PZ3 bit
Torque wrench
Zip ties
Basic overview of steps
Back-up drive parameters (if you can)
Remove power and verify after 5 minutes
Open enclosure
Disconnect all wiring
Remove flange plate
Remove drive
Prepare replacement drive
Remove conduit assembly
Install in reverse order
Check connections
Power drive
Reprogram and test
Notes and cautions
CAUTION! Review complete safety and electrical considerations prior
to replacing the drive. See ACH580 IOM (3AXD50000049127).
CAUTION! Two people are recommended for this job. The drive is
heavy and can fall, causing property damage and injury.
NOTE: UL Type 12 drives require a UL Type 12 replacement drive,
UL Type 1 drives are not allowed as substitutes for UL Type 12.
* Not all of these tools are needed for each frame size.
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ABB ACH580-01 PxR Frame R2 Specifications

General IconGeneral
Frame SizeR2
MountingWall-mounted
Cooling MethodAir-cooled
Pollution Degree2
Overvoltage CategoryIII
Enclosure ClassIP21, IP55
Relative Humidity5% to 95% (non-condensing)
AltitudeUp to 1000m (derating above 1000m)
Ambient Temperature-15 to 50 °C (depending on specific model and derating)

Summary

Base Drive Replacement Instructions

Purpose and Scope

Defines the scope for replacing ACH580-01 drives in PxR enclosures.

Equipment Required

Lists necessary tools and components for the drive replacement process.

Notes and Cautions

Highlights essential safety warnings, including electrical hazards and personnel requirements.

Preparation and Initial Removal Steps

Power Down and Discharge

Instructs to turn off source power and wait for DC bus capacitors to discharge safely.

Enclosure Opening and Voltage Check

Details opening the enclosure, verifying no voltage is present, and disconnecting control wiring.

Disconnect Drive Wiring

Explains how to disconnect input wires and ground wires from the drive using specified bits.

Remove Flange Plate and Drive

Covers loosening the flange plate screws and then loosening drive mounting screws.

Remove Drive from Enclosure

Instructs to lift the drive off the screws and out of the enclosure.

Replacement Drive Installation

Prepare Replacement Drive

Details unpacking the replacement drive and removing its cover.

Remove Conduit Assembly

Specifies using bits to loosen and remove screws securing the conduit assembly.

Mount and Secure New Drive

Guides on sliding the drive onto mounting screws and torquing them.

Secure Ground Wire

Instructs on securing the ground wire to the drive with specified torque.

Final Connections and Testing

Connect Input Wires

Details connecting input wires (U1, V1, W1) to drive terminals with specified torque.

Reinstall Control Unit and Close Door

Covers re-installing the CDPI, reconnecting control wiring, and closing the enclosure.

Power Up and Program Drive

Instructs to power up the drive, reprogram it, and test its operation.

Save Parameters

Guides on backing up and saving parameters to the keypad before placing the drive in service.

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