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ABB Baldor BC200 - User Manual

ABB Baldor BC200
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6/15
Installation & Operating Manual
MN716
BC200/BC201 Regenerative Drive
Adjustable Speed DC Control
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Questions and Answers

  • B
    Brian ClarkAug 2, 2025
    What to do if ABB Baldor BC200 line fuse blows?
    • E
      Edwin JohnsonAug 2, 2025
      If the line fuse blows or the circuit breaker trips, it may be due to an incorrect rating of the installed fuse or circuit breaker. Refer to Table 1-4 for the correct rating. Also, inspect the wiring for any looseness or damage.
  • M
    Matthew PierceAug 6, 2025
    What to do if ABB Baldor BC200 motor runs then stops?
    • R
      Richard SanchezAug 6, 2025
      If the motor runs and then stops after a short time, or if the drive trips due to overload (TCL Fault), you must manually restart the drive by disconnecting and reconnecting the AC power. Additionally, reduce the load on the motor.
  • M
    Mr. Blake HollandAug 10, 2025
    What to do if ABB Baldor BC200 motor is not running?
    • L
      leblancandreaAug 10, 2025
      If the motor is not running but the Power On LED is illuminated, check the following: - Ensure the Start-Stop switch is in the START position if this mode is used. - Verify that the Main Speed Potentiometer is not set to zero; adjust it to the desired speed. - Confirm that the Main Speed Potentiometer, signal input, and motor connections are properly connected.
  • G
    Gregory HaleAug 15, 2025
    What to do if ABB Baldor BC200 DC Drives logic control board fuse blows?
    • K
      Kristin DavenportAug 15, 2025
      If the Logic Control Board fuse, F1, blows, inspect the signal or control wiring for shorts or grounds. Verify that the Start/Stop switch, Enable switch, and Speed Adjust pot are operating correctly and are not shorted or grounded.
  • J
    Joshua PetersonAug 19, 2025
    Why is S CL LED indicator illuminated on ABB Baldor BC200 DC Drives?
    • J
      Janice NguyenAug 19, 2025
      The S CL LED indicator illuminates for several reasons: - The motor might be overloaded. Check the motor amps with a DC ammeter in series with the armature. If it is a shunt type motor, the field may be open or not receiving the correct voltage. - The motor may have internal shorts or grounds, potentially indicating a defect. - The CL trimpot may be set too low; check its position. - Rapid acceleration changes can trigger the LED. Verify the potentiometer setting.
  • K
    Kristy GreenAug 23, 2025
    How to fix ABB Baldor BC200 running at high speed?
    • J
      Jeffrey JenkinsAug 23, 2025
      If the motor runs at high speed and does not respond to the main adjust speed pot or reference signal, check the field wiring. If you are using tachometer feedback, check the tachometer signal.
  • L
    lewisronaldAug 27, 2025
    Why is power ON LED indicator not illuminated on ABB Baldor BC200?
    • C
      Catherine WarnerAug 27, 2025
      If the Power ON LED indicator is not illuminated, ensure that the AC Line connections have been properly made and the wiring is correct. Also, check the AC Line fuse.

Summary

Introduction and Safety

Introduction to BC200;BC201 Drive

General overview of the BC200/BC201 DC drive, its features, and applications.

Critical Safety Warnings

Critical safety warnings regarding electrical shock, grounding, automatic restart, and explosive environments.

Installation

Mounting and Enclosure Guidelines

Instructions for mounting the drive vertically, ensuring proper airflow for heatsink cooling.

Electrical Connections

AC Line and Ground Wiring

Details on verifying AC line voltage, fuse requirements (F1), and disconnect switch connections.

Motor Armature and Field Connections

How to connect motor armature leads and field leads for shunt wound motors.

Control Signal Inputs

Speed Potentiometer and Voltage Following

Connecting the main speed potentiometer or using an analog voltage input.

Enable and Start;Stop Circuitry

Using Enable and 3-wire start/stop circuits for control operation.

Output Relay Functionality

Using the SPST relay contacts for warning signals or equipment shutdown.

DC Tachometer Input

Tachometer Feedback Connection

Connecting an analog tach signal to TB1 terminals 1 and 2 for tachometer feedback.

Startup and Jumpers Configuration

Motor Type and Torque Requirements

Specifies DC motor types and matching DC motor torque to the replaced AC motor.

Jumper Settings: AC Line Voltage and Armature Current

Setting jumpers for input voltage (J1A/J1B) and armature current (J2).

Jumper Settings: Armature Voltage, Tachometer Voltage, Feedback Type

Setting jumpers for armature voltage (J3), tachometer voltage (J4), and feedback type (J5).

Jumper Settings: Current Limit Mode and Control Type

Setting jumpers for current limit mode (J6) and speed/torque control (J7, J8).

Initial Startup Procedure

Control Power-Up and Verification

Step-by-step procedure for starting the control after setup and connections.

Trimpot Adjustments

Acceleration, Offset, and Deadband Adjustments

Adjusting time for acceleration, bias, and deadband for optimal control.

Current Limit and IR Compensation Adjustments

Setting current limits and IR compensation for motor speed stabilization.

Maximum Speed, Response, and TCL Adjustments

Setting maximum speed, dynamic response, and timed current limit delay.

Operation Modes

Speed Control Operation

How the drive operates in speed control mode using input voltage.

Torque Control Operation

How the drive operates in torque control mode with selectable torque characteristics.

Troubleshooting

Control Status Indicators

Explains the meaning of Power On, CL, FWD EN, and REV EN LED indicators.

Common Troubleshooting Solutions

Guide to diagnosing and resolving common operational problems based on symptoms.

ABB Baldor BC200 Specifications

General IconGeneral
BrandABB
ModelBaldor BC200
CategoryDC Drives
LanguageEnglish

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