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ABB Baldor BC200 User Manual

ABB Baldor BC200
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6/15
Installation & Operating Manual
MN716
BC200/BC201 Regenerative Drive
Adjustable Speed DC Control
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Questions and Answers:

ABB Baldor BC200 Specifications

General IconGeneral
BrandABB
ModelBaldor BC200
CategoryDC Drives
LanguageEnglish

Summary

Introduction and Safety

Introduction to BC200/BC201 Drive

General overview of the BC200/BC201 DC drive, its features, and applications.

Critical Safety Warnings

Critical safety warnings regarding electrical shock, grounding, automatic restart, and explosive environments.

Installation

Mounting and Enclosure Guidelines

Instructions for mounting the drive vertically, ensuring proper airflow for heatsink cooling.

Electrical Connections

AC Line and Ground Wiring

Details on verifying AC line voltage, fuse requirements (F1), and disconnect switch connections.

Motor Armature and Field Connections

How to connect motor armature leads and field leads for shunt wound motors.

Control Signal Inputs

Speed Potentiometer and Voltage Following

Connecting the main speed potentiometer or using an analog voltage input.

Enable and Start/Stop Circuitry

Using Enable and 3-wire start/stop circuits for control operation.

Output Relay Functionality

Using the SPST relay contacts for warning signals or equipment shutdown.

DC Tachometer Input

Tachometer Feedback Connection

Connecting an analog tach signal to TB1 terminals 1 and 2 for tachometer feedback.

Startup and Jumpers Configuration

Motor Type and Torque Requirements

Specifies DC motor types and matching DC motor torque to the replaced AC motor.

Jumper Settings: AC Line Voltage and Armature Current

Setting jumpers for input voltage (J1A/J1B) and armature current (J2).

Jumper Settings: Armature Voltage, Tachometer Voltage, Feedback Type

Setting jumpers for armature voltage (J3), tachometer voltage (J4), and feedback type (J5).

Jumper Settings: Current Limit Mode and Control Type

Setting jumpers for current limit mode (J6) and speed/torque control (J7, J8).

Initial Startup Procedure

Control Power-Up and Verification

Step-by-step procedure for starting the control after setup and connections.

Trimpot Adjustments

Acceleration, Offset, and Deadband Adjustments

Adjusting time for acceleration, bias, and deadband for optimal control.

Current Limit and IR Compensation Adjustments

Setting current limits and IR compensation for motor speed stabilization.

Maximum Speed, Response, and TCL Adjustments

Setting maximum speed, dynamic response, and timed current limit delay.

Operation Modes

Speed Control Operation

How the drive operates in speed control mode using input voltage.

Torque Control Operation

How the drive operates in torque control mode with selectable torque characteristics.

Troubleshooting

Control Status Indicators

Explains the meaning of Power On, CL, FWD EN, and REV EN LED indicators.

Common Troubleshooting Solutions

Guide to diagnosing and resolving common operational problems based on symptoms.

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