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General| Type | DC Drive |
|---|---|
| Control Principle | Vector control |
| Cooling Method | Air-cooled or Water-cooled |
| Efficiency | >98% |
| Communication Protocols | Modbus, Profibus, CANopen, Ethernet |
| Protection Features | Overcurrent, overvoltage, undervoltage, overload, short circuit, overtemperature |
| Communication Interfaces | Ethernet |
| Enclosure Rating | IP54 |
| Ambient Temperature Range | 0 to 40 °C (derating may apply at higher temperatures) |
Details the scope and limitations of the manual for the standard ACS6000 drive.
Outlines the structure of the ACS6000 drive documentation, including appendices.
Lists and defines key terms and abbreviations used in the ACS6000 user manual.
Lists other ABB documents providing supplementary information for the ACS6000 drive.
Identifies the intended personnel and their required qualifications for handling the drive.
Lists quality certificates and industry standards applicable to the ACS6000 drive.
Explains how to identify the ACS6000 drive and accessories using the type code.
References tool sets for installation, commissioning, and maintenance of the ACS6000 drive.
Lists industry standards observed for safety messages and warnings in the manual.
Explains safety message levels (Danger, Warning, Caution, Notice) and symbols used.
Describes safety labels affixed to drive components to alert personnel of potential hazards.
Provides general safety instructions for before, during, and after working on the drive.
Details ABB's 7 steps for safe work practices prior to operating or maintaining electrical installations.
Highlights residual risks to personnel from electric fields, unintentional movement, touch voltages, etc.
Emphasizes the role and requirements of the Main Circuit Breaker (MCB) for drive protection.
Recommends annual checks for the MCB trip circuits for safe operation.
Describes the components of the ACS6000 drive system and its DC bus principle.
Explains the ACS6000 as a voltage source frequency converter for induction and synchronous motors.
References the 'Motor specification' for details on the motor used with the drive.
Details the standard cabinet units: ARU, INU, LSU, CBU, TEU, COU, and WCU.
Describes the mechanical and electrical design of the ARU and INU units.
Explains the LSU as a 12-pulse rectifier for rectifying AC line voltage and supplying the DC link.
Describes the CBU's role in smoothing DC-link voltage and decoupling the rectifier from the inverter.
Explains the TEU's function for connecting mains and motor cables to terminal busbars.
Details the COU's incorporation of control, monitoring, and protection functions.
Explains the decentralized structure of the control system for modular drive design.
Describes the AMC circuit board as the major component for drive, motor, and closed-loop functions.
Details the importance and control/monitoring of the Main Circuit Breaker (MCB) for the drive system.
Explains the DTC (direct torque control) platform for motor speed and torque control.
Lists peripheral input/output devices connected to the AMC circuit board, including panels and software tools.
Describes the local control panels used for monitoring, control, and operation of the drive.
Explains the S800 I/O system for connecting internal and external I/O signals to the control system.
Details the closed-loop water-cooling system for transferring heat losses from power components.
Distinguishes between internal and external cooling circuits for dissipating heat losses in the WCU.
Describes the connection of external cooling circuit water pipes to the cooling unit via flanges.
Describes optional cabinet units like IRU, IFU, VLU, BCU, RBU, and EXU.
Explains the IRU's use without an input transformer to limit current and improve THD.
Describes the IFU used with 6-pulse rectifier units on weak networks to reduce harmonic voltages.
Details the VLU for applications requiring dynamic changes between driving and braking modes.
Introduces BCU and RBU as available braking units for the ACS6000 drive.
Explains the EXU's function to supply excitation power to a synchronous motor.
Describes the CIU for providing I/O modules to monitor transformers and motors.
Covers air-to-air heat exchangers and auxiliary fan units for non-water-cooled components.
Explains air-to-air heat exchangers for high-power applications to ensure airflow and transfer heat.
Describes thermostat-controlled fan units for circulating air in control and WCU cabinets.
Details the ACS6000 cabinet design, materials, EMC sealing, degree of protection, and painting.
References information on the door locking system, including switches and bars.
Describes the optional Arc Resistant Design providing arc fault protection according to IEC 62477-2.
Explains the drive's busbars for connections and the importance of proper grounding.
Emphasizes that the drive must be handled by skilled and experienced personnel only.
Specifies the transport conditions for the drive based on IEC 60721-3-2.
Provides steps for carefully unpacking and inspecting the drive and accompanying equipment.
Explains how to identify transport units and assign them to a specific drive using accompanying papers.
Details safe methods for lifting and transporting the drive or its transport units.
Provides guidelines for storing the drive for up to one year in original packaging.
Covers precautions for storing and handling electronic spare parts, including ESD.
Instructs to dispose of packaging materials and components according to local regulations.
States that all installation work must be performed by qualified personnel.
Lists the main installation tasks for the drive, including floor prep, busbar joining, etc.
Provides general notes and precautions during the installation process.
Details the process of aligning multiple transport units for drives delivered in separate units.
Provides the procedure for joining multiple transport units at their connection points.
Describes joining water pipes between two adjoining transport units using pipe joints.
Explains the procedure for joining busbars between two adjoining transport units.
Describes how to install and remove optional air-to-air heat exchangers.
Details the installation of pressure relief vents on the roofs of TEUs and COUs.
Explains how to attach sealing tapes to joining crossbars for IP 54 protection.
Describes installing roof joints and roof attachments for drives delivered in multiple transport units.
Warns that improper electrical work can result in life-threatening injury or DEATH.
Outlines different requirements for power, auxiliary, and control cables.
Explains the importance and methods for grounding the drive system.
Details the process for internal wiring using pre-assembled cables with terminal identifications.
Provides instructions for handling and installing optical fiber cables for data transmission.
Details optical fiber connections for the optional Arc Guard System™ for arc fault detection.
Describes various cable entry systems used for top and bottom cable entry on cabinets.
Guides on preparing cable entry systems for TEU, ARU, and EXU cabinets.
Covers the preparation and routing of power, ground, and bonding conductor cables.
Details preparing cables with outer screens/shields for EMC bonding using sealing modules.
Explains preparing cables with outer screens/shields for EMC bonding using cable glands.
Describes preparing standard cables and EXU cables for EMC plates with sealing grommets.
Provides instructions for connecting cables, including insulation checks and EXU cabinet connections.
Details bolted busbar connections, including supplied hardware for marine drives.
Explains material requirements, connection type, and lubrication for non-marine busbar connections.
Covers preparation and routing of auxiliary power, control, and serial communication cables.
States that commissioning must be performed by ABB-certified personnel only.
Provides information on the commissioning procedure and start conditions.
Details customer responsibilities for providing qualified personnel for assistance during commissioning.
Provides checklists to help prepare the drive and associated equipment for commissioning.
Outlines the local operation of the ACS6000 drive.
Specifies the operating conditions for the drive according to IEC 60721-3-3.
States that the drive must only be operated by qualified and authorized personnel.
Describes the local control panels used for operating the drive.
Details the control panels for the Inverter Unit (INU), including functions and lamps.
Details the EXU control panel for controlling, reading status, and setting DCS800 parameters.
Describes the CBU grounding switch and door locking system for safe access.
Informs operating personnel about types of switches and parameter settings for opening/closing.
Lists status messages indicating main operating states like drive operation, stop, and faults.
Details the sequence of events and status messages during drive startup.
Describes the sequence of events and status messages during drive stopping.
Explains the sequence of events when an emergency-off is initiated during operation.
Provides checks and procedures for starting the drive after commissioning or extended shutdown.
Describes how to stop the drive locally using the STOP key on the control panel.
Explains the emergency-off circuit and its function for disconnecting the drive from main power.
Describes the Arc Guard System for detecting fast arc faults and performing protection.
Illustrates the display and keypad layout of the CDP control panel.
Lists the functions of the CDP control panel for operating and monitoring the drive locally.
Describes the different modes available on the CDP control panel: Identification, Actual Signals, Parameters, Functions.
Explains how to display and monitor actual drive signals and fault memory.
Guides on navigating and changing parameter settings using the CDP control panel.
Provides step-by-step instructions for changing parameter values on the CDP control panel.
Explains how to enable or disable the parameter lock function using specific parameters.
Explains the Functions mode, primarily used for adjusting the display contrast.
Allows selecting between local and remote control locations for the drive.
Provides instructions for starting, stopping, and setting direction from the control panel.
Explains how to set the motor's direction of rotation using the CDP control panel.
Details how to enter a reference value (e.g., speed) from the CDP control panel.
Provides general information on maintenance requirements during and after the warranty period.
Instructs to perform maintenance tasks according to the schedule and stated intervals.
Describes how to identify electrical devices, cables, and wires using designations and marker sleeves.
Explains alarm/fault indications, error message levels, and their meaning.
Provides a step-by-step procedure for troubleshooting faults that shut down the drive.
Provides an overview of the meaning of LEDs and switches on main circuit boards and I/O modules.
Covers maintenance tasks and associated actions that can be performed on the drive.
Provides critical safety instructions before performing any maintenance tasks on the drive.
Details the procedure for de-energizing and grounding the drive using the local operator panel.
Provides steps for grounding the drive when the grounding switch is not released, addressing lamp indicators.
Details the procedure for unlocking and opening the cabinet doors safely.
Provides instructions for closing and properly locking the cabinet doors.
Explains how to test the white lamp associated with the grounding switch and door release.
Describes the procedure for emergency release of a door safety switch, including switch locations.
Details the procedure for connecting a grounding set to ensure FATAL voltages are not fed into the drive.
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