EasyManua.ls Logo

ABB ACS380 User Manual

ABB ACS380
238 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ABB MACHINERY DRIVES
ACS380 drives
Hardware manual

Table of Contents

Other manuals for ABB ACS380

Question and Answer IconNeed help?

Do you have a question about the ABB ACS380 and is the answer not in the manual?

ABB ACS380 Specifications

General IconGeneral
MountingWall-mounted
Enclosure ClassIP20
Built-in FeaturesBraking chopper
CommunicationModbus RTU
Protection FeaturesOvercurrent, overvoltage, undervoltage, short circuit, ground fault
Operating Temperature-10°C to +50°C
Storage Temperature-40°C to +70°C
Humidity5 to 95% relative humidity, non-condensing
Control MethodScalar control, vector control

Summary

Safety Instructions

Warning and Note Interpretation

Explains the meaning of warning symbols and notes used in the manual.

General Safety for Installation, Start-up, and Maintenance

Safety precautions for personnel working on the drive during installation, start-up, and maintenance.

Electrical Safety Precautions

Critical electrical safety precautions for installation, start-up, and maintenance.

Additional Safety Notes

Supplementary safety information and notes regarding drive operation and environment.

Printed Circuit Board Handling

Safety advice for handling ESD-sensitive printed circuit boards.

Grounding Procedures

Proper grounding procedures for safety and EMC compliance.

General Safety in Operation

Safety guidelines for personnel operating the drive.

Safety for Permanent Magnet Motor Drives

Specific safety instructions for drives connected to permanent magnet motors.

Introduction to the Manual

Manual Applicability and Target Audience

States the manual's applicability to ACS380 drives and identifies intended readers.

Drive Frame Size Categorization

Explains drive categorization by frame size for specific information.

Quick Installation and Commissioning Flowchart

Step-by-step flowchart for the installation and commissioning process.

Terms and Abbreviations

Defines terms and abbreviations used throughout the manual.

Related Manuals

Lists other relevant ABB manuals for additional information.

Operation Principle and Hardware Description

Drive Operation Principle

Explains the fundamental operation of the ACS380 drive for various motor types.

Simplified Main Circuit Diagram

Schematic of the drive's main circuit components.

Product Variants Overview

Describes the three primary product variants of the ACS380 drive.

Drive Layout and Connections

Identifies physical components, connection points, and control connections.

ACS380 Drive Variants: Standard, Configured, Base

Details connections for standard, configured, and base ACS380 drive variants.

Optional Drive Modules

Introduces optional extension modules and refers to the type designation key.

Control Panel and UL Type 1 Kit Options

Lists control panel options, mounting platforms, and UL Type 1 kit information.

Drive Labels and Type Designation

Describes drive labels, model information, and type designation interpretation.

Mechanical Installation

Installation Alternatives and Requirements

Describes mounting methods and specifies environmental/spatial requirements for drive installation.

Installation Site Examination

Guidelines for checking the suitability of the installation site for the drive.

Required Tools for Mechanical Installation

Lists the tools needed for the mechanical installation of the drive.

Unpacking and Drive Installation Procedures

Instructions for unpacking and mechanically installing the drive using screws or DIN rail.

Guidelines for Planning Electrical Installation

Liability Limitation and Disconnecting Device Selection

ABB's liability disclaimer and guidelines for selecting the main supply disconnecting device.

Main Contactor Selection Guidelines

Guidance on selecting a suitable main contactor, including regional requirements.

Motor and Drive Compatibility Check

Ensuring motor and drive compatibility based on rating tables.

Power Cable Selection and Types

Guidelines for selecting power cables, including general principles, types, and North American specifics.

Control Cable Selection and Shielding

Recommendations for selecting and wiring control cables, emphasizing shielding.

Electrical Installation - IEC

General Warnings and Required Tools

General safety warnings and lists the tools needed for electrical installation.

Insulation Resistance Measurement Procedures

Procedures for measuring insulation resistance of drive, cables, and brake resistor circuit.

IEC Grounding System Compatibility Checks

Verifying compatibility of the drive's EMC filter and varistor with IEC grounding systems.

Disconnecting EMC Filter or Ground-to-Phase Varistor

Instructions for disconnecting EMC filter or ground-to-phase varistor by removing screws.

Installing Drive in TT System and Identifying Grounding

Conditions for TT system installation and methods to identify the grounding system.

Electrical Installation - North America

General Warnings and Required Tools

General safety warnings and lists tools for North American electrical installation.

Insulation Resistance Measurement Procedures (North America)

Procedures for measuring insulation resistance, adapted for North American context.

North America Grounding System Compatibility Checks

Verifying compatibility of EMC filter/varistor with North American grounding systems.

Managing EMC Filter and Varistor Connections

Instructions for managing EMC filter and ground-to-phase varistor connections.

TT System Installation and Grounding Identification

Conditions for TT system installation and methods to identify the grounding system.

Power Cable Connection in Conduits

Guidelines for connecting power cables in North America, including conduit use.

Control Cable Connection Procedures

Instructions for connecting control cables, including wiring diagrams for standard/configured variants.

Fieldbus and Additional Control Connection Information

Wiring diagrams for fieldbus modules and details on EIA-485 fieldbus connections.

Installation Checklist

Pre-Start-up Installation Checklist

A comprehensive checklist to verify mechanical and electrical installation before drive start-up.

Maintenance

Maintenance Intervals and Symbols

Information on maintenance tasks, intervals, and symbols used in tables.

Recommended Annual User Maintenance Actions

Lists recommended annual maintenance actions to be performed by the drive user.

Heatsink Cleaning Procedure

Instructions for cleaning the drive module heatsink to prevent overtemperature issues.

Cooling Fan Replacement Procedures

Detailed instructions for replacing cooling fans in frames R1 through R4.

Capacitor Information and Reforming

Information on drive capacitors and guidance on reforming them after long storage.

Technical Data

Electrical Ratings (IEC and UL/NEC)

Detailed electrical ratings for the drive according to IEC and UL/NEC standards.

Technical Data Definitions

Defines key terms and parameters used in the technical data section.

Drive Sizing and Output Derating

Recommendations for drive sizing and explanation of output derating calculations.

Derating Factors: Temperature, Altitude, Switching Frequency

Details derating factors based on ambient temperature, altitude, and switching frequency.

Fuse Information for Short-Circuit Protection

Information on fuses for short-circuit protection, including IEC and UL types.

Alternative Short-Circuit Protection Methods

Discusses miniature circuit breakers and manual motor protectors as alternative protection.

Drive Dimensions, Weights, and Free Space Requirements

Physical dimensions, weights, and clearance requirements for drives and UL Type 1 kits.

Losses, Cooling Data, Noise, and Power Cable Sizes

Data on power loss, cooling, noise, and typical power cable sizes.

Power and Control Cable Terminal Data

Specifies terminal data, tightening torques for power and control cables.

External EMC Filters and Network Specifications

Lists external EMC filters, order codes, and electrical power network specifications.

Motor Connection Data and Cable Lengths

Data on motor connection, maximum motor cable lengths for performance and EMC.

Dimension Drawings

Frame R0 Dimensions

Mechanical dimensions and mounting details for Frame R0 (1-phase 230V & 400/480V).

Frame R1 Dimensions

Mechanical dimensions for Frame R1 (230V & 3-phase 230V/400V).

Frame R2 Dimensions

Mechanical dimensions for Frame R2 (230V & 400/480V).

Frame R3 Dimensions

Mechanical dimensions and mounting details for Frame R3 (400/480V).

Frame R4 Dimensions

Mechanical dimensions and mounting details for Frame R4 (400/480V).

Resistor Braking

Safety Precautions for Resistor Braking

Safety precautions related to working with brake resistors and the drive.

Resistor Braking Operation Principle

Explains how the brake chopper and resistor handle energy during deceleration.

Brake Resistor Selection and Reference Table

Steps and equations for selecting a brake resistor, with a reference table.

Brake Resistor Cable Selection and EMI Minimization

Guidance on selecting and routing brake resistor cables to minimize EMI.

Brake Resistor Placement and System Protection

Positioning resistors for cooling and protecting the system from faults and overload.

The Safe Torque Off Function

STO Function Description and Compliance

Explains the STO function, its applications, and compliance standards.

STO Wiring Principles and Examples

Wiring principles and practical examples for STO connections on single and multiple drives.

STO Activation Switch, Cable, and Grounding

Details on activation switches, cable types, lengths, and grounding for STO wiring.

STO Operation Principle and Start-up Validation

How the STO function operates and procedures for validation testing.

STO Function Use, Maintenance, and Fault Tracing

Instructions for using, maintaining, and troubleshooting the STO function.

STO Safety Data

Provides safety data (SIL, PL, MTTFd, PFDavg) for the STO function.

BTAC-02 Pulse Encoder Interface Module

Safety Instructions and Hardware Overview

Safety warnings and an overview of the BTAC-02 module's features.

BTAC-02 Layout and Installation

Identifies module components and refers to drive installation instructions.

Encoder Wiring and Terminal Designations

General wiring guidelines, terminal layouts for encoder connections.

Encoder Power Supply Interface and Encoder Wiring

Connecting encoder power supply and encoder wiring, including phasing.

Encoder Output Types and Wiring Diagrams

Describes encoder output types and provides wiring diagrams for various configurations.

BTAC Module Start-up and Feedback Selection

Steps for configuring the BTAC module and selecting feedback sources.

Encoder Adapter Settings, Configuration, and Diagnostics

Parameters for validating, configuring encoders, and diagnosing faults.

BTAC-02 Technical Data and Dimensions

Specifications for encoder interface, connectors, cable, power supply, and dimensions.

BREL-01 Relay Output Extension Module

Safety Instructions and Product Overview

Safety warnings and overview of the BREL-01 module adding four relay outputs.

BREL-01 Layout and Electrical Installation

Identifies module components and provides electrical connection guidelines.

BREL-01 Start-up and Configuration Parameters

Steps for start-up and details configuration parameters for relay outputs.

BAPO-01 Auxiliary Power Extension Module

Safety Instructions and Product Overview

Safety warnings and overview of BAPO-01 for external 24V DC supply and back-up power.

BAPO-01 Layout, Installation, and Start-up

Identifies module components, installation, and start-up procedures via parameter 95.04.

BAPO-01 Technical Data

Voltage, current, power loss, and dimension specifications for the BAPO-01 module.

BIO-01 I/O Extension Module

Safety Instructions and Product Overview

Safety warnings and overview of BIO-01 as an I/O extension module.

BIO-01 Layout and Terminal Configuration

Identifies module components and explains terminal configuration for S1/S2.

BIO-01 Electrical Installation and Start-up

Electrical connection details and start-up procedures for the BIO-01 module.

BIO-01 Technical Data and Dimensions

Technical data for control connections and physical dimensions of the BIO-01 module.

Related product manuals