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ABB DMP 180-4LB User Manual

ABB DMP 180-4LB
52 pages
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Betriebsanleitung
Gleichstrommotoren
Operating and maintenance
instructions
DC machines
DMP 112…180

Table of Contents

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ABB DMP 180-4LB Specifications

General IconGeneral
BrandABB
ModelDMP 180-4LB
CategoryDC Drives
LanguageEnglish

Summary

Safety Instructions - Part 1

Safety Instructions - Part 2

Installation

Guidelines for machine installation, including alignment and avoiding resonances.

Electrical connection and commissioning

Procedures for electrical connection and commissioning by qualified personnel.

Operation

Operational guidelines, warning against operation without excitation.

Safety Instructions - Part 3

Maintenance and servicing

Manufacturer's documentation must be followed for maintenance and servicing.

General Storage Precautions - Part 2

DANGER

High voltages and rotating parts are dangerous; service by qualified personnel only.

Installation and Erection - Part 1

Foundations - General

Guidelines for foundation design, stability, and vibration isolation.

Installation and Erection - Part 2

Lifting of machine

Use lifting eyes and avoid damaging coolers when lifting the machine.

Mounting of coupling

Inspect mating surfaces, heat coupling, ensure balance, and use proper clearance.

Erection on the Foundation - Part 2

Alignment

Importance of alignment for safe operation and machine life.

Alignment - Part 1

Measurement of parallel deviation

Using dial indicators to measure axial and radial differences for alignment.

Alignment - Part 2

Alignment with V-belt drive

Arranging V-belt drives for proper tension and alignment of pulleys.

Commissioning - Part 1

Checks before commissioning

Pre-commissioning checks for initial setup, after standstill, or after repairs.

Commissioning - Part 2

Checks during commissioning

Checks to be performed during the start-up process for normal operation.

Inspection and Maintenance - Part 1

Inspection and Maintenance - Part 2

Maintenance

Maintenance schedule for 500 and 2000 operating hours, covering brushes, commutator, bearings, and filters.

Inspection and Maintenance - Part 3

Measuring of insulation resistance

Procedure for measuring insulation resistance using a 500 V megger.

Inspection and Maintenance - Part 4

Brushes and Commutation - Part 1

Brushes and Commutation - Part 2

Warning

Ensure machine is electrically disconnected before performing corrective measures.

Brushes and Commutation - Part 3

Brushes and Commutation - Part 4

Brushes and Commutation - Part 5

Brushes and Commutation - Part 6

Brushes and Commutation - Part 7

Brushes and Commutation - Part 8

Caution

Disconnect voltmeter before field voltage is cut to prevent instrument damage.

Brushes and Commutation - Part 9

Brushes and Commutation - Part 10

Brushes and Commutation - Part 11

Lubrication - Part 1

Lubrication

Instructions for lubricating DMP motors using a grease gun, with intervals and amounts.

Caution

Grease must be replaced at least every fifth year, irrespective of duty time.

Dismantling and Reassembling - Part 1

Dismantling

Step-by-step instructions for safely dismantling the machine.

Dismantling and Reassembling - Part 2

Reassembling

Step-by-step instructions for reassembling the machine.

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