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ABB DMP 160-4M User Manual

ABB DMP 160-4M
52 pages
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Betriebsanleitung
Gleichstrommotoren
Operating and maintenance
instructions
DC machines
DMP 112…180

Table of Contents

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ABB DMP 160-4M Specifications

General IconGeneral
ModelDMP 160-4M
TypeDC Drive
Current Rating160 A
Control MethodDigital
Protection ClassIP20
Number of Quadrants4
Voltage Rating400 V
Supply Voltage380-480 V AC
Input Voltage380-480 V AC
Cooling MethodAir-Cooled

Summary

Safety Instructions for DC Machines

General Operation and Installation Safety

Covers general hazards, intended use, transport, installation, electrical connection, commissioning, and operation.

Maintenance and Servicing Safety

Emphasizes following manufacturer guidelines for maintenance and servicing operations.

Storage and Installation Precautions

General Storage Guidelines

Proper storage environment, rust protection, units of measure, and handling during storage.

Machine Installation and Erection

Covers foundations, lifting, coupling, grouting, and bolt tightening for proper machine setup.

Alignment Procedures

Detailed steps for aligning coupled machines and V-belt drives, including measurements and bearing load considerations.

Commissioning and Maintenance

Commissioning Checks

Procedures for checking machines before and during initial startup to ensure proper function.

Inspection and Maintenance Tasks

Covers inspections after 100 hours, general maintenance, insulation resistance, and winding drying.

Brushes, Commutation, and Bearings

Brush and Commutator Care

Discusses brush types, sparking, contact issues, patina formation, and commutator treatment.

Brush Replacement and Adjustment

Procedures for replacing brushes, embedding, and adjusting brush gear position.

Vibration and Bearing Inspection

Monitoring vibration levels and inspecting bearings for proper operation.

Lubrication, Cleaning, and Connections

Lubrication Procedures

Guidelines for lubricating motors during commissioning and operation, including intervals and grease types.

Cleaning and Filter Maintenance

Instructions for cleaning the machine, windings, coolers, and changing filters.

Cable Connection and Terminal Diagram

Information on connecting cables and a terminal diagram for DC shunt wound motors.

Dismantling, Reassembling, and Parts

Dismantling and Reassembling

Step-by-step guides for taking apart and putting together the machine.

Spare Parts and Nomenclature

Lists recommended spare parts and provides a nomenclature for motor components.

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