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ABB DMP Series User Manual

ABB DMP Series
52 pages
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Betriebsanleitung
Gleichstrommotoren
Operating and maintenance
instructions
DC machines
DMP 112…180

Table of Contents

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ABB DMP Series Specifications

General IconGeneral
BrandABB
ModelDMP Series
CategoryDC Drives
LanguageEnglish

Summary

Safety Instructions for Operation of Direct-Current Machines

General Safety Precautions

General safety precautions regarding rotating parts and qualified personnel.

Transport and Storage Guidelines

Guidelines for reporting damage, handling transport, and proper storage conditions.

Installation Procedures

Instructions for mounting, foundation, alignment, and avoiding resonances.

Electrical Connection and Commissioning Safety

Safety for connections, compliance with directives, and commissioning checks.

Operation Warning: Overspeed Risk

Warning about operating without excitation leading to overspeed.

Maintenance and Servicing Requirements

Emphasis on following manufacturer's documentation and safety instructions.

Installation and Erection Procedures

Foundation Requirements

Requirements for machine foundations, level and vibration-free surfaces.

Lifting Machine Safely

Use of lifting eyes and protective measures for coolers.

Machine Alignment Importance

Importance of alignment for safe operation and machine life.

Parallel Deviation Measurement

Using dial indicators for alignment and tolerance checks.

V-Belt Drive Alignment

Arranging drive, slide rails, and aligning pulleys.

Commissioning Procedures

Pre-Commissioning Checks

Pre-start checks for initial, post-standstill, or post-service commissioning.

Commissioning Checks During Operation

Checks to be performed during the start-up process.

Inspection and Maintenance Schedule

100-Hour Inspection of Commutator and Brushes

Inspecting commutator and brushes after 100 hours of operation.

Maintenance Schedule (500h/1mo & 2000h/4mo)

Schedule for 500-hour/1-month and 2000-hour/4-month intervals.

Insulation Resistance Measurement

Procedures and formulas for checking insulation resistance.

Brushes and Commutation

Sparking Causes and Inspection

Common causes of sparking and importance of inspection.

Poor Brush Contact Issues

Causes and consequences of poor brush contact.

Brush Friction and Wear Factors

Factors affecting brush friction and wear, and adjustments for low load.

Adjusting Brush Gear to Neutral Position

Setting brush gear to neutral position.

Checking Brush Position with Voltmeter

Using a voltmeter to adjust brush position to neutral.

Lubrication Procedures

Initial Lubrication of DMP Motors

Re-greasing DMP motors using a grease gun.

Cleaning Procedures

Dismantling and Reassembling

Dismantling Steps

Steps for dismantling the machine, including removing brushes and covers.

Reassembling Steps

Steps for reassembling the machine, including bearing lubrication and connections.

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