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Manual provides instructions for robot installation, maintenance, and repair.
Outlines the manual's structure and the content of each chapter.
Introduces the safety information division into general and specific aspects.
General safety guidelines for the robot system, installation, and operation.
Details various safety risks during installation and service work on the robot.
Explains safety signals and their meanings for risk communication.
Information about installing the robot at its designated work site.
ABB approved methods for safely transporting robots to prevent damage.
Pre-installation procedures and checks required before installing the robot.
Procedures for lifting and installing the robot at its work site.
Information on robot cabling and connection points for electrical systems.
Special installation procedures for Foundry Prime robots in cleaning cells.
Overview of maintenance activities and schedule for robots and external units.
Details maintenance activities, intervals, and expected component lifespan.
Procedures for inspecting various robot components like oil levels and mechanical stops.
Procedures for replacing or changing parts such as gearbox oils and SMB batteries.
Procedures for lubricating specific components, including balancing device bearings.
Overview of repair activities, procedures, and required tools for robot components.
General repair procedures, including leak-down tests and mounting instructions.
Procedures for replacing major robot components like cable harnesses and arm systems.
Procedures for replacing components within the upper and lower arm sections.
Procedures for replacing components in the robot's frame and base.
Procedures for replacing motors on various robot axes.
Procedures for replacing gearboxes on various robot axes.
General information on calibration methods and procedures.
Describes standard and optional calibration methods.
Details on updating revolution counter values using the FlexPendant.
Information on handling dangerous components during product decommissioning.
Details on hazardous materials and proper disposal of robot components.
Special procedures for dismantling the balancing device due to stored energy.
Lists safety standards relevant to ABB robots and robot cells.
Details on tightening various screw joints, including torque values.
Lists standard tools required for service, maintenance, and installation.
Lists spare parts for the base frame, including gearbox and attachment screws.
Lists spare parts for the balancing device, including maintenance kits.
Spare parts for the upper arm, wrist unit, and motors for IRB 6640 and 6640ID.
Lists spare parts for cable harnesses and the SMB unit.
States that this chapter includes circuit diagrams for the robot.
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General