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ABB NALF Series - User Manual

ABB NALF Series
72 pages
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DISTRIBUTION SOLUTIONS
Indoor Air Switch-disconnector,
NAL/NALF/VR
Installation and operating instructions
4.16 ... 38 kV / 200...1250 A

Table of Contents

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ABB NALF Series Specifications

General IconGeneral
Rated Frequency (f)50 / 60 Hz
StandardsIEC 60947-3
Protection DegreeIP20
Rated Operational Voltage690 V
Rated Current16A to 125A
Poles3 or 4
Operating Temperature-25°C to +60°C

Summary

Your safety first - always!

General notes

General guidelines for equipment usage and environmental conditions.

Application highlights

Key factors influencing prefabricated substation lifetime and operation.

Indoor Air Switch-disconnector

Introduction

Main Product Features

Detailed features and standards compliance of the NAL/NALF/VR switch-disconnector.

Environmental protection program

Safety instructions

Recommendations for receipt, handling and storage of equipment

Switch-disconnector type NAL;NALF;VR, alternative assemblies

Description of available NAL/NALF/VR switch-disconnector versions and configurations.

Installation

Before installation

Pre-installation checks, including visual inspection and contact greasing.

Preparation of the switch for installation

Procedures for preparing the switch, including contact checks and drawbar connections.

Test operations

Instructions for performing test operations on switches with K- and A-mechanisms.

Preparation of the supporting structure

Guidelines for designing and preparing a rigid supporting structure for the apparatus.

Installation of the switch-disconnector

Proper installation procedures, avoiding base deformation and ensuring correct contact alignment.

Cable connections to NAL;F terminals

How to install the medium voltage cable lug?

Detailed steps for correctly installing medium voltage cable lugs onto terminals.

Improper installation of cable connections

Mounting the hand operating mechanism type HE

Instruction of installation and adjustment of switch-disconnector type NAL;NALF;VR with hand operation mechanism HE

Specific instructions for installing and adjusting the switch with the HE hand operation mechanism.

Adjustment of the hand operating, mechanism type HE

Adjustment of the hand operating, mechanism type HE

General adjustment instructions for the HE hand operating mechanism.

K-mechanism. Fig.32

Specific adjustment procedures for the K-mechanism type.

A-mechanism. Fig. 33

Specific adjustment procedures for the A-mechanism type.

Hand operating mechanism NEMD

Application

Description of the NEMD drive's intended use for operating NAL and E/EB earthing switches.

Rated data

Key technical specifications and performance data for the NEMD mechanism.

Working conditions

Environmental conditions under which the NEMD drive is designed to operate.

Design and principle of operation

Overview of the NEMD drive's components and how it functions.

Versions available

List of different versions and part numbers for the NEMD drive.

Replacing the mechanism on the switch

Replacing the mechanism on the switch.

Detailed steps for authorized personnel to replace the mechanism.

Test operation of A-mechanism

Procedures for testing the A-mechanism after mounting.

Mounting of fuse-base

Mounting of fuse-base

Steps for mounting the fuse-base with three post insulators and fuse contacts.

Mounting of the fuse tripping. Fig. 45

Detailed instructions for mounting and assembling the fuse tripping mechanism.

Adjustment of the fuse tripping. Fig.45.

Procedures for adjusting the fuse tripping mechanism for proper operation.

Fuse tripping

Steps to perform fuse tripping testing and adjustment according to standards.

Mounting of earthing switch type E

Mounting of earthing switch type E;EB (Fig.47)

Mounting procedure for earthing switches E/EB, including shaft extension connection.

Mounting the earthing switch to the switch-disconnector type NAL;VR

Steps for mounting the earthing switch to NAL/VR terminals and tightening contact screws.

Mounting the earthing switch to the fuse-switch disconnector type NALF;VR

Procedure for mounting earthing switch to NALF/VR fuse-switch disconnector.

Mounting the mechanical interlock between switch-disconnector and earthing switch. Fig. 47, 49, 50.

Instructions for installing mechanical interlocks between switch-disconnector and earthing switch.

Testing the interlock

Procedure for testing the mechanical interlock function between switches.

Mounting the shunt release

Mounting the auxiliary switch

Auxiliary switch for switch-disconnector.

Mounting and connection of auxiliary switches for electrical signaling of switch status.

Mounting the auxiliary switch for E-EB earthing switch Fig. 60-71.

Procedure for mounting auxiliary switches on E-EB earthing switches for signaling.

Mounting the auxiliary switch for fuse interruption

Installing auxiliary switches for fuse interruption detection on A-mechanisms.

Mounting the open fuse auxiliary switch on motor bracket

Steps to mount an open fuse auxiliary switch onto a motor bracket.

Motor drive

Mounting of NM;MU motor drive

Instructions for mounting the NM/MU motor drive onto the mechanism shaft.

Motor drive settings for A-mechanism

Procedures for setting up and mounting motor drives on A-mechanisms.

Motor drive settings for K-mechanism

Procedures for setting up and mounting motor drives on K-mechanisms.

UEMC 41

Details on the UEMC 41 motor operating device, its versions, and applications.

Service and maintenance

Cleaning

Instructions for cleaning the apparatus using appropriate cleaning agents.

Switch-disconnector in service

Information on service intervals, installation requirements, and conditions for operation.

Mechanical overhaul

Procedures for mechanical overhaul, including maintenance intervals and storage conditions.

Electrical overhaul in service

Guidelines for electrical overhaul based on operations and breaking current.

Control of NAL;VR knives after mounting. Fig. 105-108

Checking the position of main knives on fixed contacts after mounting.

Replacement of parts (12-24 kV)

Replacement of contact knife with draw bar Fig.111.

Detailed steps for replacing the contact knife and draw bar assembly.

Pivot side support insulator. Fig. 111

Instructions for replacing the pivot side support insulator.

Replacement of fixed contact on the opening side Fig. 112

Procedure for replacing the fixed contact on the opening side of the switch.

Replacement of the arcing chamber. Fig. 112

Steps for replacing the arcing chamber assembly.

Replacement of insulators

Hollow insulators with arcing chamber. Fig. 113

Instructions for replacing hollow insulators with arcing chambers.

Insulator for fuse-base and quick make earthing switch

Procedure for replacing insulators used for fuse-bases and earthing switches.

Replacement of parts in NAL;VR 36 kV

Replacement of contact knives

Steps for replacing contact knives on the 36 kV NAL/VR switch-disconnector.

Replacement of draw bar. Fig. 117

Instructions for replacing the draw bar assembly on the 36 kV unit.

Replacement of the supporting insulator. Fig. 119

Procedure for replacing the supporting insulator on the 36 kV unit.

Replacement of the hollow insulator. Fig. 120

Steps for replacing the hollow insulator on the 36 kV unit.

Replacement of the piston with piston rod. Fig. 121

Procedure for replacing the piston and piston rod assembly.

Adjustment of splined shaft end for earthing switch. Fig. 123-127.

Liabilities

Reference list of fuses

Environmental declaration

Environmental Certification Life expectancy of product

Information on the product's design life span and compliance with IEC standards.

End-of-life

ABB's commitment to environmental protection and product recycling at end-of-life.

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