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ABB R-MAG User Manual

ABB R-MAG
52 pages
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Instruction Manual
15.5 kV 1250/2000/3000/3700 A
27 kV 1250/2000 A
R-MAG Medium Voltage Outdoor Dead
Tank Vacuum Magnetic Circuit Breaker
1VAL255101-MB Rev D (replaces IB 38-929M-15A)

Table of Contents

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ABB R-MAG Specifications

General IconGeneral
Breaking Capacity6kA
MountingDIN Rail
Rated Voltage240V
Poles1P
Rated Residual Operating Current30mA
StandardsIEC/EN 61009

Summary

R-MAG Circuit Breaker Title

Circuit Breaker Instruction Manual

Manual for R-MAG circuit breaker operation and maintenance.

Safety Notices and Warnings

General Safety Precautions

Crucial safety information regarding hazardous voltage and qualified personnel.

Product Introduction

Product Overview

Description of the R-MAG vacuum breaker, its components, and benefits.

Receiving, Handling & Storage

Receiving Inspection

Procedures for checking the breaker upon arrival for damage or shortages.

Breaker Handling

Guidelines for safely lifting and moving the breaker.

Breaker Storage Guidelines

Guidelines for safely storing the breaker.

General Breaker Description

High-Voltage Assembly

Details of the breaker's high-voltage components and their arrangement.

Magnetic Actuator Details

Explanation of the magnetic actuator's function, power, and maintenance.

Standard Production Tests

Test Procedures

Outline of factory tests performed to ensure breaker quality and performance.

Breaker Operation

Closing Operation

Step-by-step explanation of how the breaker closes using the magnetic actuator.

Opening Operation

Step-by-step explanation of how the breaker opens using the magnetic actuator.

Pre-Installation Operational Checks

Pre-Installation Checks

Procedures for testing breaker functionality before site installation.

Installation Procedures

Mounting and Grounding

Instructions for physically mounting and grounding the breaker.

Arrester Protection

Recommendation for applying surge arresters in the substation.

Control Power Connections

Instructions for supplying and verifying control power connections.

Final Installation Inspection

Recommended inspection points after installation and before energizing.

Inspection, Maintenance & Adjustment

Maintenance Schedule

Guidelines for regular inspections and maintenance to ensure reliability.

High Pot Test Procedure

High Pot Test Procedure

Procedure for testing vacuum integrity using a high voltage test.

Vacuum Interrupter Replacement

Vacuum Interrupter Replacement

Detailed steps for replacing vacuum interrupter assemblies.

Contact Travel Adjustment

Contact Travel Adjustment

Procedures for adjusting contact travel and over-travel gaps.

15.5 kV Electrical Specifications

15.5 kV Electrical Ratings

Key electrical specifications for the 15.5 kV R-MAG breaker.

27 kV Electrical Specifications

27 kV Electrical Ratings

Key electrical specifications for the 27 kV R-MAG breaker.

ED2.0 Board Voltage Requirements

ED2.0 Control Board Voltage Specs

Voltage ranges for ED2.0 control board inputs and power.

Appendix A

ED2.0 Control Board Installation/Maintenance

Installation and maintenance for the ED2.0 control board.

ED2.0 Control Board Overview

ED2.0 Control Board Function

Overview of the ED2.0 electronic control board and its components.

Binary Inputs

Remote Close Input

Description of the remote close binary input channel.

Remote Open Input

Description of the remote open binary input channel.

Auxiliary/Safe Open Input

Description of auxiliary and safe open binary input channels.

Protection Trip / Second Trip Input

Protection/Second Trip Input

Description of protection and second trip binary input channels.

Circuit Breaker Locked Open

Functionality of the circuit breaker locked open feature.

Under Voltage Trip Input

Details on the under voltage trip input and its configuration.

Binary Outputs

Circuit Breaker Opened Output

Output contact for circuit breaker opened status.

Circuit Breaker Closed Output

Output contact for circuit breaker closed status.

Auxiliary Open Output

Output contact for auxiliary open status.

Auxiliary Closed Output

Output contact for auxiliary closed status.

Unit Ready Output

Output contact indicating the unit is ready.

Unit Not Ready Output

Output contact indicating the unit is not ready.

Remote Open Output

Output contact for remote open command.

ED2.0 Control Board Features

Temperature Protection

Monitors temperature and reduces output power if critical levels are reached.

Actuator Continuity Monitor

Monitors continuity of actuator coils for proper operation.

Wrong Position Auto Trip

Auto trip feature for unsuccessful close operations.

Energy Failure Auto Trip

Auto trip function triggered by low capacitor voltage.

Reduced Power Consumption

Feature to lower power output of the recharge unit.

RS-232/JTAG Communication

Communication ports used by ABB factory only.

Power Considerations

Discharging Storage Capacitors

Procedure for safely discharging energy storage capacitors.

Capacitor Life and Status

Capacitor Life and Status

Information on capacitor lifespan and ready/not-ready status indicators.

ED2.0 Circuit Board & Connections

ED2.0 Board Connections Diagram

Diagram showing connections for the ED2.0 circuit board.

ED2.0 Jumper & DIP Switch Settings

ED2.0 Switch and Jumper Settings

Default configurations for jumpers and DIP switches on the ED2.0 board.

Troubleshooting Flowcharts

Ready LED Flashing Troubleshooting

Flowchart for diagnosing issues when the Ready LED is continually flashing.

Ready LED Off Troubleshooting

Flowchart for diagnosing issues when the Ready LED is off.

Troubleshooting the ED2.0 Control Board

ED2.0 Control Board Troubleshooting

Detailed steps for troubleshooting the ED2.0 control board.

ED2.0 Control Board Replacement

ED2.0 Board Replacement Procedure

Step-by-step guide for replacing the ED2.0 control board.

Notes

General Notes

General notes and remarks from the document.

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