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Addison DC Series - User Manual

Addison DC Series
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1
WARNING: READ SAFE OPERATION RULES AND MANUAL CAREFULLY
INSTALLATION OPERATION and MAINTENANCE MANUAL
High Efficiency Packaged Models DC Series B, Air Conditioning
Systems, Model Sizes 036 Thru 420
No Heat Recovery Cabinet
Extended Heat Recovery Cabinet
TABLE OF CONTENTS
Safety Labeling and Signal Words...........2
General Description ..................................3
Unpacking, Inspection ........................3
Design Certification..............................3
Codes & Ordinances ............................3
Installation..............................................3- 6
Unit Location, Clearances ...................3
Curb Installation ...................................3
Rigging...................................................4
Electrical................................................4
Ductwork ...............................................5
Condensate Piping ...............................5
Gas Piping and Venting ...................5- 6
Cooling System Options.......................6- 8
Hot Gas Bypass ....................................6
Head Pressure Control.........................6
Variable Speed Control ........................6
Adjustable High and Low Pressure....7
Hot Water Heat Recovery.................7, 8
Mechanical Adjustments ....................9, 10
Evaporator Blower Fan ..................9, 10
Electrical System Options ......................10
Air Flow Switch...................................10
Clogged Filter Indicator ..........................10
Convenience Outlet............................10
Exhaust Fan Interlock ........................10
Power Through the Curb ...................10
Firestat.................................................10
Sure-Trip
TM
..........................................10
DDC controls.......................................10
Sequence of Operation...........................11
Heating, Steam/Hydronic...................11
Gas Heat ..............................................11
Electric Heat........................................11
Energy Conservation Wheel..............12
Trouble Shooting Guides...................13-18
General Refrigeration Circuit .......13-16
Varispeed™ Condenser Control.......15
Hot Gas Bypass Regulator ................16
Gas Furnace........................................17
!
R410A

Questions and Answers

  • A
    Albert HuntSep 9, 2025
    Why is supply air temperature too low in my Addison DC Air Conditioner?
    • A
      Ann PerezSep 9, 2025
      If your Addison Air Conditioner's supply air temperature is too low, check the following: 1. Check the evaporator coil and filter, and look for closed dampers and grills. Inspect the drive for loose parts, belts, and misalignment if the airflow is too low. Check the external static pressure. 2. Check the entering air wet bulb conditions if the return air temperature is too low.
  • J
    Jill PattonSep 8, 2025
    Why is suction pressure too low in my Addison DC Air Conditioner?
    • A
      Angel VillanuevaSep 8, 2025
      If the suction pressure of your Addison Air Conditioner is too low, consider the following: 1. Check pressures and subcooling if there is a refrigerant undercharge. 2. Interchange any two wires from the 3-phase disconnect if the blower is running backward. 3. Check drive pulley alignment and belt tension if there are loose blower, pulley, or belts. 4. Check superheat and adjust the TXV if the expansion valve is defective or improperly adjusted. 5. Check the filter and evaporator coil if the filter is dirty. 6. Check airflow and entering air wet bulb conditions if there is too little airflow or a low entering air temperature. 7. Check the refrigerant circuit for restrictions if there is a restriction in the suction or liquid line.
  • G
    Gerald MartinSep 7, 2025
    What causes Addison DC compressor to short cycle?
    • K
      Kathleen SchwartzSep 7, 2025
      If your Addison Air Conditioner compressor is short cycling, there are several potential causes to investigate. First, check the thermostat and its heat anticipator setting if there is a thermostat location or malfunction. Second, check the subcooling and verify the superheat if there is an improper refrigerant charge. Third, check the high or low pressure switch if it is defective. Fourth, check for possible tight bearings if there is liquid floodback. Fifth, check the TXV and superheat if the expansion valve is defective. Sixth, check the ductwork for recirculating if there is poor air distribution. Seventh, see “high discharge pressure” if there is high discharge pressure. Finally, see “high suction pressure” if there are leaking discharge valves in the compressor.
  • W
    Willie WaltersSep 6, 2025
    Why is Addison DC running cycle too long?
    • U
      uochoaSep 6, 2025
      If the Addison Air Conditioner is running cycles too long or operates continuously, first, check the subcooling if the refrigeration is undercharged. Second, check the filter, coil, and airflow if the filter or evaporator coil is dirty. Third, check the coil and airflow if the condenser coil is dirty or clogged. Fourth, check the equalized high side pressure with the equivalent outdoor temperature if there is air or other non-condensables in the system. Fifth, check the compressor for proper operation if it is defective. Sixth, check for restrictions in the refrigerant circuit if there is a restriction in the suction and liquid line. Finally, check the thermostat, shorts in wiring, slave relay compressor contactor if the control contacts are stuck.
  • R
    Ryan KellySep 4, 2025
    Why is liquid line too hot in my Addison DC?
    • M
      msweeneySep 5, 2025
      If you notice the liquid line of your Addison Air Conditioner is too hot, it could be due to a refrigerant undercharge, in this case adjust the charge by subcooling, or high discharge pressure, in this case see “high discharge pressure”.
  • L
    Lisa MooreSep 3, 2025
    How to fix noisy unit operation in my Addison DC Air Conditioner?
    • D
      dhawkinsSep 3, 2025
      If your Addison Air Conditioner unit is operating with noisy operation, here are some troubleshooting steps: 1. Check the blower, motor, and drive for faulty adjustment, noisy bearings, loose parts, or if the blower is out of balance, if there is blower rotational noise. 2. Check the ductwork if there is air noise and the air velocity is too high. 3. Check for adequate control voltage, shorts or breaks, the thermostat, and contact points if there is a chattering contactor. 4. Dampen by taping or clamping, and bend tubing away from contact when possible, if there is tubing rattle.
  • D
    Deborah ElliottSep 2, 2025
    Why is supply air temperature too high in my Addison DC?
    • R
      Ryan RichardsonSep 2, 2025
      If the Addison Air Conditioner's supply air temperature is too high, there are several potential causes. First, check the subcooling and for leaks if there is a refrigerant undercharge or a leak in the system. Second, check the evaporator, airflow, and filter if the evaporator is plugged with dirt or ice. Third, check the superheat and adjust the TXV, and check the bulb if the expansion valve is improperly adjusted or defective. Fourth, check the compressor for proper operation if it is defective. Fifth, see “high discharge pressure” if there is high discharge pressure. Finally, check the external static pressure if the airflow is too high.
  • Q
    qrodriguezAug 31, 2025
    How to fix regulator leakage in Addison DC Air Conditioner?
    • E
      Elizabeth GonzalezAug 31, 2025
      If you are experiencing regulator leakage in your Addison Air Conditioner, first, clean the regulator and install a strainer if dirt is causing the seat to remain open. Second, replace the defective part if the seating surface on the regulator is worn or eroded.
  • O
    opowellAug 29, 2025
    How to troubleshoot erratic pressure control in Addison DC?
    • C
      Christopher CarterAug 29, 2025
      To troubleshoot erratic pressure control in your Addison Air Conditioner, first, replace any defective regulator. Second, if dirt is causing the regulator to bind, disassemble it and clean the internal parts, and install a strainer. Third, determine if the problem is caused by supply voltage, the solenoid, or excessive MOPD to resolve intermittent hot gas solenoid operation; make changes necessary to correct the problem.
  • E
    Ethan SmithAug 28, 2025
    What to do if Addison DC compressor cuts out on oil failure control?
    • J
      Jennifer TorresAug 28, 2025
      If the Addison Air Conditioner compressor cuts out on the oil failure control, there are a few things to check. First, check the crankcase sightglass and add oil to bring the level to midway in the sightglass if the oil level is low. Second, check the oil pump for defects. Third, check the oil failure control for proper calibration. Fourth, if liquid refrigerant is entering the crankcase, the compressor will be wet; check the crankcase heater or the cause for liquid feedback.

Summary

Safety Labeling and Signal Words

Danger, Warning, and Caution Signal Words

Defines the signal words DANGER, WARNING, and CAUTION for hazard levels.

Signal Words in Manuals

Explains the usage of signal words within the manual text.

Danger Label Appearance

Describes the visual characteristics of a DANGER label.

Warning Label Appearance

Describes the visual characteristics of a WARNING label.

Caution Label Appearance

Describes the visual characteristics of a CAUTION label.

Environmental and Safety Precautions

Covers warnings about refrigerants and environmental impact.

General Description

Unpacking and Inspection

Procedure for checking unit condition upon receipt.

Design Certification

Details on unit certifications and standards compliance.

Installation

Unit Location and Clearances

Requirements for unit placement and minimum spacing.

Codes and Ordinances

Compliance with installation regulations and codes.

Curb Installation and Protrusions

Procedures for mounting units on roof curbs.

Rigging Procedures

Guidelines for safely lifting and moving the unit.

Rigging Removal

Steps for safely detaching rigging equipment.

Ductwork Installation

Guidelines for connecting duct systems to the unit.

Condensate Piping

Requirements for condensate drainage and piping.

Clearances

Minimum spacing requirements for access and safety.

Combustion Air Clearances

Specific clearances for combustion air intake.

Electrical

Wiring Connections

Details on power and low voltage wiring procedures.

Independent Power Source

Recommendation for a separate power source for service.

Main Power Wiring

Requirements for unit power supply connections.

Grounding Requirements

Electrical grounding standards and procedures.

Control System Wiring

Guidelines for low voltage control wiring.

Gas Piping and Venting

Gas Furnace Installation

Specific installation requirements for gas furnace models.

Cooling System Options

Hot Gas Bypass Operation

Description of capacity control using hot gas bypass.

Head Pressure Control

Methods for maintaining optimal head pressure.

Variable Speed Control

Management of variable speed fan operation.

Adjustable High and Low Pressure Switches

Settings for pressure-sensitive safety switches.

Mechanical Adjustments

Setting Fan RPM

Procedure for adjusting evaporator fan speed.

Fan Rotation Check

Verifying correct blower motor rotation direction.

Drive Belt Tension and Alignment

Procedures for maintaining drive belt tension and alignment.

Checking Pulley Alignment

Procedure to verify pulley alignment for optimal performance.

Checking Tension and Deflection

Method for checking drive belt tension and deflection.

Electrical System Options

Airflow Switch

Safety feature to ensure blower operation.

Clogged Filter Indicator

System for detecting and signaling dirty filters.

Convenience Outlet

Electrical outlet for service and maintenance use.

Exhaust Fan Interlock

Integration with building exhaust fans for safety.

Power Through the Curb

Method for routing wiring through the roof curb.

Firestat Control

Safety control monitoring return air temperature.

Sure-Trip Control

Automatic safety shutdown for electrical power issues.

DDC Controls

Overview of direct digital control system integration.

Sequence of Operation

Heating: Hydronic or Steam

Operational sequence for hydronic and steam heating modes.

Gas Heat Operation

Operational sequence for gas heating functions.

Electric Heat Operation

Operational sequence for electric heating functions.

Energy Conservation Wheel

Seal Checks and Adjustments

Procedures for checking and adjusting ECW seals.

Variable Speed Drive (VFD) Configuration

Setup and programming for VFD control.

Maintenance Procedures

Guidelines for unit maintenance, including bearings and motors.

Trouble Shooting Guides

Compressor Start Issues

Diagnosing problems when the compressor fails to start.

Low Pressure Switch Cutouts

Troubleshooting compressor cutouts related to low pressure.

High Pressure Switch Cutouts

Troubleshooting compressor cutouts related to high pressure.

Thermal Overload Issues

Addressing compressor thermal overload trips.

Oil Failure Control Problems

Diagnosing issues with the oil failure control system.

Noisy Compressor Diagnosis

Identifying causes of abnormal compressor noise.

Noisy Unit Operation

Troubleshooting general unit noise and vibrations.

High Suction Pressure Issues

Diagnosing and resolving high suction pressure conditions.

High Discharge Pressure Issues

Diagnosing and resolving high discharge pressure conditions.

Low Suction Pressure Issues

Diagnosing and resolving low suction pressure conditions.

Low Head Pressure Issues

Diagnosing and resolving low head pressure conditions.

Compressor Short Cycling

Troubleshooting frequent compressor on/off cycles.

Continuous Operation Issues

Diagnosing units that operate for extended periods.

High Supply Air Temperature

Diagnosing and resolving high supply air temperature.

Supply Air Temperature Issues

Troubleshooting general supply air temperature problems.

Liquid Line Problems

Diagnosing issues related to the unit's liquid line.

Suction Line Frosting

Troubleshooting suction line frosting and ice formation.

Blower Motor Not Running

Diagnosing and resolving blower motor failure.

Varispeed Condenser Head Pressure Control

Fan Operation Issues

Troubleshooting VFD fan operation and control problems.

Fan Modulation and Speed Issues

Diagnosing fan modulation and speed control problems.

Electronic-Regulator

Control Valve Operation Problems

Diagnosing issues with automatic control valve operation.

Gas Flow and High Fire Issues

Troubleshooting gas flow and continuous high fire conditions.

Low;Medium Fire and Cycling Issues

Troubleshooting continuous low/medium fire and valve cycling.

Discharge Air Temperature Errors

Diagnosing incorrect discharge air temperature readings.

Erratic Flame Conditions

Troubleshooting pulsating or erratic flame issues.

Addison DC Series Specifications

General IconGeneral
BrandAddison
ModelDC Series
CategoryAir Conditioner
LanguageEnglish

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