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Addison DC Series - User Manual

Addison DC Series
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1
WARNING: READ SAFE OPERATION RULES AND MANUAL CAREFULLY
INSTALLATION OPERATION and MAINTENANCE MANUAL
High Efficiency Packaged Models DC Series B, Air Conditioning
Systems, Model Sizes 036 Thru 420
No Heat Recovery Cabinet
Extended Heat Recovery Cabinet
TABLE OF CONTENTS
Safety Labeling and Signal Words...........2
General Description ..................................3
Unpacking, Inspection ........................3
Design Certification..............................3
Codes & Ordinances ............................3
Installation..............................................3- 6
Unit Location, Clearances ...................3
Curb Installation ...................................3
Rigging...................................................4
Electrical................................................4
Ductwork ...............................................5
Condensate Piping ...............................5
Gas Piping and Venting ...................5- 6
Cooling System Options.......................6- 8
Hot Gas Bypass ....................................6
Head Pressure Control.........................6
Variable Speed Control ........................6
Adjustable High and Low Pressure....7
Hot Water Heat Recovery.................7, 8
Mechanical Adjustments ....................9, 10
Evaporator Blower Fan ..................9, 10
Electrical System Options ......................10
Air Flow Switch...................................10
Clogged Filter Indicator ..........................10
Convenience Outlet............................10
Exhaust Fan Interlock ........................10
Power Through the Curb ...................10
Firestat.................................................10
Sure-Trip
TM
..........................................10
DDC controls.......................................10
Sequence of Operation...........................11
Heating, Steam/Hydronic...................11
Gas Heat ..............................................11
Electric Heat........................................11
Energy Conservation Wheel..............12
Trouble Shooting Guides...................13-18
General Refrigeration Circuit .......13-16
Varispeed™ Condenser Control.......15
Hot Gas Bypass Regulator ................16
Gas Furnace........................................17
!
R410A

Questions and Answers

  • D
    Destiny DiazAug 27, 2025
    How to fix a noisy Addison DC compressor?
    • S
      Shaun HillAug 27, 2025
      To address a noisy Addison Air Conditioner compressor, consider these steps. First, if you have a scroll compressor, reverse the wiring at the disconnect switch and recheck for correct evaporator blower rotation. Second, check the pressures and subcooling to ensure there isn't a refrigerant overcharge. Third, check the oil level in hermetic compressors. Fourth, check the TXV setting and for refrigerant overcharge if there is liquid floodback. Fifth, dampen tubing vibration by taping or clamping, and bend tubing away from contact where possible. Sixth, check internal parts (semi-herm.).
  • W
    wwilliamsAug 27, 2025
    Why does Addison DC Air Conditioner compressor cut out on thermal overload?
    • K
      Keith MurrayAug 27, 2025
      If your Addison Air Conditioner compressor is cutting out on thermal overload, several factors could be responsible. First, check the voltage to ensure it's not too low. Second, check the running amperage and conditions described under “high discharge pressure” if there is sustained high discharge pressure. Third, check the TXV setting and for air in the system if there are high suction and discharge pressures. Fourth, allow the compressor to cool for two hours if it's hot, then recheck for an open circuit. Fifth, check the run capacitor for the compressor and fan motor for defects. Sixth, check the subcooling to ensure proper refrigerant charge. Seventh, check for low oil level. Finally, check the dome temperature of the compressor.
  • R
    Robert JonesAug 25, 2025
    What to do if Addison Air Conditioner compressor starts but cuts out on low pressure switch?
    • M
      Michael WhiteAug 26, 2025
      If your Addison Air Conditioner compressor starts but then cuts out on the low pressure switch, there could be several reasons. First, check the sightglass and pressures to ensure there isn't a low refrigerant charge. Second, check for restricted airflow due to a dirty evaporator coil or filters, closed dampers, an iced evaporator, improper belt adjustment, proper motor amps, or duct design issues. Third, inspect for any restrictions in the liquid line by checking the head pressure, examining and adjusting the TXV if it's not functioning correctly, and checking the pressure drop across the filter drier. Fourth, check the calibration of the low pressure switch.
  • K
    Kelly LongAug 22, 2025
    How to troubleshoot Addison DC Air Conditioner compressor that will not start?
    • W
      William BirdAug 22, 2025
      If your Addison Air Conditioner compressor won't start, there are several potential causes. First, check the disconnect switch, fuses, and wiring for any issues like a power outage, loose connections, or open fuses, and replace or repair as needed. Second, ensure the compressor contactor is closing by checking the voltage to the contactor coil, transformer, slave relay, and system, replacing parts if necessary. Third, if the compressor is hot, allow it to cool for about two hours. Fourth, check the compressor for electrical failure, including whether it's seized. Fifth, inspect the calibration of the high or low pressure switch, and recalibrate or replace it. Finally, examine the oil failure control.
  • D
    daveryDec 1, 2025
    What causes high suction pressure in Addison DC Air Conditioner?

    Summary

    Safety Labeling and Signal Words

    Danger, Warning, and Caution Signal Words

    Defines the signal words DANGER, WARNING, and CAUTION for hazard levels.

    Signal Words in Manuals

    Explains the usage of signal words within the manual text.

    Danger Label Appearance

    Describes the visual characteristics of a DANGER label.

    Warning Label Appearance

    Describes the visual characteristics of a WARNING label.

    Caution Label Appearance

    Describes the visual characteristics of a CAUTION label.

    Environmental and Safety Precautions

    Covers warnings about refrigerants and environmental impact.

    General Description

    Unpacking and Inspection

    Procedure for checking unit condition upon receipt.

    Design Certification

    Details on unit certifications and standards compliance.

    Installation

    Unit Location and Clearances

    Requirements for unit placement and minimum spacing.

    Codes and Ordinances

    Compliance with installation regulations and codes.

    Curb Installation and Protrusions

    Procedures for mounting units on roof curbs.

    Rigging Procedures

    Guidelines for safely lifting and moving the unit.

    Rigging Removal

    Steps for safely detaching rigging equipment.

    Ductwork Installation

    Guidelines for connecting duct systems to the unit.

    Condensate Piping

    Requirements for condensate drainage and piping.

    Clearances

    Minimum spacing requirements for access and safety.

    Combustion Air Clearances

    Specific clearances for combustion air intake.

    Electrical

    Wiring Connections

    Details on power and low voltage wiring procedures.

    Independent Power Source

    Recommendation for a separate power source for service.

    Main Power Wiring

    Requirements for unit power supply connections.

    Grounding Requirements

    Electrical grounding standards and procedures.

    Control System Wiring

    Guidelines for low voltage control wiring.

    Gas Piping and Venting

    Gas Furnace Installation

    Specific installation requirements for gas furnace models.

    Cooling System Options

    Hot Gas Bypass Operation

    Description of capacity control using hot gas bypass.

    Head Pressure Control

    Methods for maintaining optimal head pressure.

    Variable Speed Control

    Management of variable speed fan operation.

    Adjustable High and Low Pressure Switches

    Settings for pressure-sensitive safety switches.

    Mechanical Adjustments

    Setting Fan RPM

    Procedure for adjusting evaporator fan speed.

    Fan Rotation Check

    Verifying correct blower motor rotation direction.

    Drive Belt Tension and Alignment

    Procedures for maintaining drive belt tension and alignment.

    Checking Pulley Alignment

    Procedure to verify pulley alignment for optimal performance.

    Checking Tension and Deflection

    Method for checking drive belt tension and deflection.

    Electrical System Options

    Airflow Switch

    Safety feature to ensure blower operation.

    Clogged Filter Indicator

    System for detecting and signaling dirty filters.

    Convenience Outlet

    Electrical outlet for service and maintenance use.

    Exhaust Fan Interlock

    Integration with building exhaust fans for safety.

    Power Through the Curb

    Method for routing wiring through the roof curb.

    Firestat Control

    Safety control monitoring return air temperature.

    Sure-Trip Control

    Automatic safety shutdown for electrical power issues.

    DDC Controls

    Overview of direct digital control system integration.

    Sequence of Operation

    Heating: Hydronic or Steam

    Operational sequence for hydronic and steam heating modes.

    Gas Heat Operation

    Operational sequence for gas heating functions.

    Electric Heat Operation

    Operational sequence for electric heating functions.

    Energy Conservation Wheel

    Seal Checks and Adjustments

    Procedures for checking and adjusting ECW seals.

    Variable Speed Drive (VFD) Configuration

    Setup and programming for VFD control.

    Maintenance Procedures

    Guidelines for unit maintenance, including bearings and motors.

    Trouble Shooting Guides

    Compressor Start Issues

    Diagnosing problems when the compressor fails to start.

    Low Pressure Switch Cutouts

    Troubleshooting compressor cutouts related to low pressure.

    High Pressure Switch Cutouts

    Troubleshooting compressor cutouts related to high pressure.

    Thermal Overload Issues

    Addressing compressor thermal overload trips.

    Oil Failure Control Problems

    Diagnosing issues with the oil failure control system.

    Noisy Compressor Diagnosis

    Identifying causes of abnormal compressor noise.

    Noisy Unit Operation

    Troubleshooting general unit noise and vibrations.

    High Suction Pressure Issues

    Diagnosing and resolving high suction pressure conditions.

    High Discharge Pressure Issues

    Diagnosing and resolving high discharge pressure conditions.

    Low Suction Pressure Issues

    Diagnosing and resolving low suction pressure conditions.

    Low Head Pressure Issues

    Diagnosing and resolving low head pressure conditions.

    Compressor Short Cycling

    Troubleshooting frequent compressor on/off cycles.

    Continuous Operation Issues

    Diagnosing units that operate for extended periods.

    High Supply Air Temperature

    Diagnosing and resolving high supply air temperature.

    Supply Air Temperature Issues

    Troubleshooting general supply air temperature problems.

    Liquid Line Problems

    Diagnosing issues related to the unit's liquid line.

    Suction Line Frosting

    Troubleshooting suction line frosting and ice formation.

    Blower Motor Not Running

    Diagnosing and resolving blower motor failure.

    Varispeed Condenser Head Pressure Control

    Fan Operation Issues

    Troubleshooting VFD fan operation and control problems.

    Fan Modulation and Speed Issues

    Diagnosing fan modulation and speed control problems.

    Electronic-Regulator

    Control Valve Operation Problems

    Diagnosing issues with automatic control valve operation.

    Gas Flow and High Fire Issues

    Troubleshooting gas flow and continuous high fire conditions.

    Low;Medium Fire and Cycling Issues

    Troubleshooting continuous low/medium fire and valve cycling.

    Discharge Air Temperature Errors

    Diagnosing incorrect discharge air temperature readings.

    Erratic Flame Conditions

    Troubleshooting pulsating or erratic flame issues.

    Addison DC Series Specifications

    General IconGeneral
    BrandAddison
    ModelDC Series
    CategoryAir Conditioner
    LanguageEnglish

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