EasyManua.ls Logo

AIRLESSCO LP 2600 Lo-Boy - User Manual

Default Icon
31 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
OPERATION MANUAL AND PARTS LIST
AIRLESSCO BY DUROTECH CO.
P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave., Moorpark, CA 93021
Tel: 805-523-0211 Fax: 805-523-1063
SUBJECT TO CHANGE WITHOUT NOTICE. FORM NO. 001-428, May 99
U.S. PATENT NO. 4775303. OTHER US & FOREIGN PATENTS APPLIED FOR.
LP SERIES
AIRLESS PAINT SPRAYER
Before operating this unit, read and follow all safety warnings and
instructions related to the usage of this equipment. READ, LEARN
and FOLLOW the Pressure Relief Procedure on Page 6 of this manual.
All Service Procedures to be performed by Authorized Airlessco
Service Center ONLY.
NO MODIFICATIONS or alterations of any AIRLESSCO Equipment
or any AIRLESSCO part is allowed.
HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM!
The high pressure spray can cause extremely serious injury.
OBSERVE ALL WARNINGS!
WARNING !!
Models LP 2400, LP 2500
LP 2600 Hi-Boy and LP 2600 Lo-Boy
Question and Answer IconNeed help?

Do you have a question about the AIRLESSCO LP 2600 Lo-Boy and is the answer not in the manual?

Summary

Introduction and Overview

Airlessco DC Powered LP Series Overview

Introduces the compact and lightweight airless paint sprayers.

Sprayer Flushing Procedures

Instructions on how to flush the sprayer before use and between colors.

Sprayer Storage Preparation

Guidance on preparing the sprayer for storage to prevent damage.

Setting Up the Airless Sprayer

Connecting the Hose and Gun

Steps for properly connecting spray gun and hose to the unit.

Filling the Packing Nut;Wet Cup

Instructions on filling the wet cup with Throat Seal Oil.

Electrical Service and Grounding

Checks for proper electrical connection and grounding for safety.

Initial Sprayer Flushing

Procedure for flushing a new or stored sprayer.

Starting Up and Operating the Sprayer

Understanding Sprayer Controls

Explanation of the function of key controls like PR valve and pressure knob.

Preparing Spray Materials

Guidance on preparing paint and setting up the suction tube.

Initial Sprayer Startup Sequence

Step-by-step process to start the sprayer.

Adjusting Spray Pressure

How to adjust the pressure control knob for optimal spray.

Clearing a Clogged Spray Tip

Procedure for safely clearing a clogged spray tip.

Shutting Down the Sprayer Safely

Steps for safely turning off the sprayer and relieving pressure.

Comprehensive Safety Warnings

Medical Hazards and Injection Injury

Warnings about skin penetration and necessary medical treatment.

General Operating Precautions

Important safety rules for operating the equipment.

Spray Area and Ventilation

Guidelines for preparing and maintaining a safe spraying environment.

Spray Gun and Tip Safety

Safe handling and usage practices for the spray gun and tip.

Toxic Fluid and Chemical Hazards

Precautions when working with hazardous fluids and fumes.

Pressure Relief Procedure

Critical steps to relieve fluid pressure before maintenance.

Hose and Grounding Safety

Instructions for safe hose usage and electrical grounding.

Preventing Fire and Explosions

Measures to avoid static sparks and fires with flammable materials.

Flammable Paint Handling Rules

Specific safety guidelines for spraying flammable paints and thinners.

Airlessco 007 Spray Gun Operation

Attaching and Securing the Spray Gun

Proper method for connecting the spray gun to the hose.

Identifying Spray Gun Components

Diagram and list of major parts of the spray gun.

Assembling the Spray Tip

Step-by-step guide for assembling the spray tip and guard.

Clearing Spray Tip Clogs

Procedure to remove clogs from the reversible spray tip.

Spray Tip Selection and Performance

Understanding Spray Tip Selection Criteria

Factors influencing spray tip choice based on paint and job.

Spray Tip Pattern Width and Paint Flow

How tip size affects pattern width and paint delivery.

Importance of Spray Tip Replacement

Why and when to replace worn spray tips for optimal performance.

Mastering Spray Technique

Correct Gun Distance and Angle

Maintaining proper distance and perpendicular angle for even coats.

Steady Gun Movement and Coverage

Techniques for applying paint evenly without runs or sags.

Preventing Overspray and Tailing

How to avoid common spraying defects like fogging and tailing.

Pattern Analysis and Correction

Identifying and correcting poor spray patterns.

Spraying Inside and Outside Corners

Techniques for spraying corners effectively.

Airlessco 007 X & 007 XL Spray Gun Service

Replacing Valve Spring Unit

Procedure for replacing the valve spring unit.

Adjusting Spray Gun Trigger and Nut

Fine-tuning the spray gun for proper operation.

Replacing Valve Ball Holder

Steps for replacing the valve ball holder assembly.

Cleaning the 007 Spray Gun

Recommended cleaning process for the spray gun after use.

Clearing Clogged Flat Tips

Method for clearing clogs in flat spray tips.

Cleaning the Internal Filter

How to clean the spray gun's fluid filter.

Spray Gun Troubleshooting Guide

Testing Spray Patterns for Defects

Guide to diagnosing spray issues by observing patterns.

Essential Maintenance Procedures

Regular Pump Packing Maintenance

Daily checks and maintenance for the pump packing nut.

Electric Motor Brush Maintenance

Instructions for inspecting and replacing motor brushes.

Machine Start-Up Troubleshooting

Checking Control Settings and Power

Initial steps to verify correct settings and power supply.

Verifying Fuse and Thermal Protection

Troubleshooting steps for fuse and motor thermal overload.

Testing Sensors and Potentiometers

Procedures for testing key electronic components.

Inspecting Motor and Brushes

Diagnosing motor issues related to brushes and contact.

Pressure Control Assembly (PCA) Calibration

Performing Zero Calibration

Steps to calibrate the PCA to zero pressure settings.

Executing Pressure Calibration

Procedure to calibrate the PCA to the maximum pressure.

Low Pressure Voltage Trimpot Calibration

Adjusting the PCA for low pressure voltage settings.

Electrical Component Replacement

Replacing the Pressure Control Assembly

Guide for replacing the main electrical control board.

Replacing the Sensor Unit

Instructions for swapping out the sensor component.

Replacing the Potentiometer Knob

Steps for replacing the pressure control knob and its assembly.

Replacing the On-Off Toggle Switch

Guide for changing the main power switch.

Replacing the Fuse Holder

Procedure for replacing the fuse holder.

Fluid Pump Servicing and Repair

Fluid Pump Disconnect and Reinstall

Steps for safely removing and reattaching the fluid pump.

Gearbox Sleeve Bearing Replacement

Instructions for replacing the gearbox sleeve bearing.

Gear and Pump Assembly Servicing

Servicing the Gearbox Assembly

Inspecting and maintaining the gearbox components.

Piston Rod and Suction Valve Maintenance

Servicing Piston Rod and Upper Check Valve

Procedures for maintaining the piston rod and check valve.

Servicing the Lower Suction Valve

Guide for inspecting and cleaning the lower suction valve.

V-Packing Replacement Procedure

Disassembling for V-Packing Replacement

Steps to take apart the pump for V-packing service.

Reassembling with New V-Packings

Guide for correctly reassembling the pump with new packings.

Machine and Frame Assembly Details

Assembly of 2400;2500 Models

Diagram and parts for the 2400/2500 machine assembly.

Assembly of 2600 Lo-Boy Model

Diagram and parts for the 2600 Lo-Boy machine assembly.

LP2600 Hi-Boy Frame Assembly

Diagram and parts for the LP2600 Hi-Boy frame.

Suction Assembly Components

Lo-Boy Suction Assembly Parts

Parts list and diagrams for Lo-Boy suction assemblies.

Hi-Boy Suction Assembly Parts

Parts list and diagrams for Hi-Boy suction assemblies.

AIRLESSCO LP 2600 Lo-Boy Specifications

General IconGeneral
ModelLP 2600 Lo-Boy
CategoryPaint Sprayer
ManufacturerAirlessco
TypeAirless Paint Sprayer
Hose Length50 ft
Pump TypePiston Pump
Power SourceElectric
Voltage120V
Amperage15A
Motor TypeDC
Max. Tip Size0.021 inches
Spray Tip Size0.021 inch

Related product manuals