EasyManua.ls Logo

AIRLESSCO LP400 ALLPRO 410E - User Manual

AIRLESSCO LP400 ALLPRO 410E
32 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
AIRLESSCO LP400
ALLPRO 410E
AIRLESS PAINT SPRAYER
SERVICE/OPERATION
MANUAL
Form No. 001-700 APR07
Question and Answer IconNeed help?

Do you have a question about the AIRLESSCO LP400 ALLPRO 410E and is the answer not in the manual?

Summary

Introduction to the Airlessco LP400

Specifications

Technical specifications including motor type, pressure, output, and tip size.

Material Applications

Lists materials such as oil base coatings, sealers, and varnishes compatible with the sprayer.

WARNING

Critical safety warning about high pressure spray and potential for serious injury.

MANUAL NOTATIONS

Explains symbols like WARNING, CAUTION, IMPORTANT, and NOTE used for clarity.

Critical Safety Warnings

MEDICAL ALERT - Airless Spray Wounds

Provides emergency medical care instructions for fluid injection injuries from the sprayer.

INJECTION HAZARD

Lists precautions to prevent injection injuries, such as not pointing the gun at the body.

GENERAL PRECAUTIONS

General safety guidelines including not altering equipment and wearing protective gear.

MEDICAL TREATMENT

Specific advice for doctors treating injection injuries, emphasizing prompt treatment.

ALWAYS INSPECT SPRAYING AREA

Safety measures for the spraying area, including ventilation and avoiding flammables.

SPRAY GUN SAFETY

Safety guidelines for using and servicing the spray gun, including latching.

TIP GUARD

Emphasizes the use of the tip guard to prevent accidental contact with the spray tip.

SPRAY TIP SAFETY

Precautions for cleaning and changing spray tips, including pressure relief.

TOXIC FLUID HAZARD

Safety procedures for dealing with toxic fluids and fumes, including PPE.

HOSES

Guidelines for hose inspection, use, and replacement to prevent rupture and injury.

GROUNDING

Instructions on grounding the sprayer and system components to prevent static sparks and fire.

KEEP CLEAR OF MOVING PARTS

Warning to keep clear of moving parts during operation and servicing.

AVOID COMPONENT RUPTURE

Precautions to prevent component rupture due to pressure or improper use.

PREVENT STATIC SPARKING FIRE;EXPLOSIONS

Measures to prevent fire and explosions caused by static sparks, including grounding and ventilation.

FLUSHING

Safety precautions during the flushing process, especially with flammable materials.

WHEN SPRAYING & CLEANING WITH FLAMMABLE PAINTS AND THINNERS

Detailed safety steps for spraying and cleaning with flammable liquids.

Sprayer Flushing Procedures

1. New Sprayer

Instructions for flushing a new sprayer before first use with different paint types.

2. Changing Colors

Procedure for flushing the sprayer when changing paint colors.

3. Changing from water-base to oil-base paint

Steps to flush the sprayer when switching from water-base to oil-base paint.

4. Changing from oil-base to water-base paint

Steps to flush the sprayer when switching from oil-base to water-base paint.

5. Storage

Flushing procedures for storing the sprayer, including protection for long-term storage.

6. Start-up after storage

Flushing instructions after the sprayer has been stored.

WARNING

Critical warning against leaving the pump unattended while under pressure.

HOW TO FLUSH

Step-by-step guide on how to flush the sprayer, including control descriptions.

1. Be sure the gun safety latch is engaged...

Initial step for flushing: engage gun safety latch and remove spray tip.

2. Pour enough clean, compatible solvent...

Prepare a pail with sufficient clean, compatible solvent for flushing.

3. Place the suction tube into the pail.

Position the suction tube into the solvent pail.

4. Turn the Prime;Pressure Relief (PR) Valve to the OPEN, priming position.

Set the Prime/Pressure Relief Valve to the OPEN position for priming.

5. Point the gun into the metal pail and hold a metal part of the gun firmly against the pail.

Aim the gun into the pail and ensure metal-to-metal contact for safety.

6. Disengage the gun safety latch and squeeze the gun trigger.

Disengage safety latch, squeeze trigger, turn on unit, and adjust pressure to start pump.

7. Turn the Prime;PR Valve to the PRESSURE CLOSED position.

Close the Prime/PR Valve to flush solvent through the system until clean.

8. Release the trigger and engage the gun safety latch.

Release the trigger and re-engage the gun safety latch after flushing.

9. Whenever you shut off the sprayer, follow the PRESSURE RELIEF PROCEDURE.

Reminds users to follow the pressure relief procedure when shutting down.

WARNING

Warning about static sparking during flushing and the importance of metal-to-metal contact.

Sprayer Setup and Grounding

1. Connect the hose and gun.

Instructions for connecting the airless hose and spray gun, including hose type recommendations.

2. Fill the packing nut;wet cup with 5 drops of Airlessco Throat Seal Oil (TSO).

Procedure for filling the packing nut/wet cup with TSO for lubrication.

3. Check the electrical service.

Verification of electrical service requirements, including voltage and grounding.

4. Grounding

Critical steps for grounding the sprayer and system to prevent static discharge and fire hazards.

5. Flush the sprayer

Instruction to flush the sprayer according to the flushing procedure.

WARNING

Warning about static sparking, fire, or explosion risks and the necessity of grounding.

Sprayer Startup and Operation

1. Learn the functions of the controls.

Familiarization with the functions of the PRIME/PRESSURE RELIEF VALVE and other controls.

2. Prepare the material

Steps for preparing the spray material and placing the suction tube in the container.

3. Starting the sprayer

Step-by-step guide to start the sprayer after preparation, including control settings.

4. Adjusting the pressure

How to adjust spray pressure using the control knob for optimal atomization.

Avoiding Tip Clogs

Method to keep the spray tip clean by submerging the gun in thinner when not in use.

WARNING

Warning to relieve pressure before adding pump conditioner.

WARNING

Warning about injection hazards when checking or cleaning the spray tip.

WARNING

Safety precautions when spraying into the paint bucket, including pressure and grounding.

5. When Shutting off the Sprayer

Steps for safely shutting down the sprayer, including flushing and pressure relief.

WARNING

Instructions for stopping the unit in an emergency, including motor shutoff and pressure relief.

Pressure Relief and Daily Maintenance

IMPORTANT!

Emphasizes the importance of following the pressure relief procedure to avoid serious injury.

DAILY MAINTENANCE

Daily maintenance tasks, including lubricating the packing nut and inspecting it.

Spray Gun Handling and Maintenance

SPRAY GUN

Instructions for attaching the spray gun and using the gun safety latch.

MAJOR COMPONENTS OF SPRAY GUN AND REVERSIBLE SPRAY TIP

Identifies the main components of the spray gun and reversible spray tip.

SPRAY TIP ASSEMBLY

Step-by-step guide for assembling the spray tip and guard onto the gun.

TO REMOVE CLOGS FROM SPRAY TIP

Procedure for removing clogs from the spray tip, including unlocking the handle.

CLEANING SPRAY GUN

How to clean the spray gun immediately after use with solvent.

CLEANING FILTER IN GUN HANDLE

Instructions for cleaning the filter located inside the gun handle.

CLOGGED FLAT TIP

Advice on handling a clogged spray tip, including pressure relief and cleaning methods.

Spray Gun Troubleshooting Guide

Problem

Lists common problems encountered with the airless spray gun.

Cause

Explains the potential causes for each spray gun problem listed.

Correction

Provides recommended solutions and corrections for spray gun issues.

Spray Tip Selection and Replacement Guide

Spray tip selection is based on paint viscosity, paint type, and job needs.

Guidance on selecting spray tips based on paint viscosity, type, and job requirements.

PATTERN WIDTH

Explanation of how pattern width is determined and its effect on coverage.

SPRAY TIP SELECTION

How different tip sizes and widths affect paint application over an area.

SPRAY TIP REPLACEMENT

Advice on replacing worn spray tips to maintain performance and prevent wasted paint.

Airlessco Spray Tip Size Chart

TIP IDENTIFICATION

Explains how to identify spray tip part numbers, fan width, and orifice size.

REV-TIP for Painting

Chart detailing orifice sizes for painting tips based on fan width.

Gun Filter

Information on available gun filter mesh sizes (Coarse and Fine).

Wood; Exterior; Masonry; Ceiling; Structural Steel

Guides for selecting spray tips based on the material being sprayed (e.g., wood, masonry).

Water Flow Rate

Table showing water flow rates for different spray tip orifice sizes.

Paint Flow Rate

Table showing paint flow rates for different spray tip orifice sizes.

Pump Minimum Output

Minimum pump output required for various spray tip sizes.

REV-TIP for Striping

Chart detailing orifice sizes for striping tips based on fan width.

REV-TIP for Paint Spraying

Details for REV-TIPâ„¢ part numbers for paint spraying, including components.

REV-TIP for Striping Pavement & Turf

Details for REV-TIPâ„¢ part numbers for striping applications.

Fine Finish REV-TIP

Information on Fine Finish REV-TIPâ„¢ with double orifice design for smoother finishes.

Electric Motor and Brush Maintenance

1. LUBRICATION

Notes that the motor has pre-lubricated ball bearings for life.

2. MOTOR BRUSHES

Guidance on periodic inspection and replacement of motor brushes based on wear.

3. TO CHANGE THE BRUSHES

Detailed steps for replacing the motor brushes, including unplugging and reassembly.

NOTE

Important note on the run-in period required for new brushes to ensure longevity.

Sprayer Field Troubleshooting Guide

PROBLEM

Lists common operational problems encountered with the sprayer unit.

CAUSE

Explains the potential causes for each troubleshooting problem.

SOLUTION

Provides recommended solutions and fixes for the identified sprayer problems.

Gearbox and Pump Assembly Servicing

WARNING

Warning against operating the machine without the cover guard in place for safety.

Part Number Description

List of part numbers and descriptions for the gear and pump assembly components.

FIGURE 12

Illustration showing the components of the gear and pump assembly.

Servicing Gear Box Assembly

Step-by-step instructions for disassembling, inspecting, and servicing the gearbox.

GEARBOX SLEEVE BEARING REPLACEMENT

Specific procedure for replacing the sleeve bearing in the gearbox assembly.

FIGURE 10 PARTS LIST

List of parts required for gearbox sleeve bearing replacement.

Fluid Pump Removal and Reinstallation

NOTE

Note advising to check the troubleshooting chart before disassembling the fluid pump.

Fluid Pump Removal - Refer to Figure 11

Detailed steps for removing the fluid pump from the machine, referencing Figure 11.

FIGURE 11

Illustration showing the components involved in fluid pump removal.

Fluid Pump Reinstallation - Refer to Figure 11 & 14

Step-by-step guide for reinstalling the fluid pump assembly, referencing Figures 11 and 14.

Piston Rod, Outlet Valve & Suction Assembly Service

DISASSEMBLY OF THE OUTLET VALVE REFER TO FIGURE 13

Procedures for disassembling the outlet valve, including parts identification.

FIGURE 13

Illustration of the outlet valve components for servicing.

Servicing the Suction Assembly

Steps for servicing the suction assembly, including cleaning and reassembly.

FIGURE 14

Illustration of the suction assembly components for servicing.

Pump Packing Replacement Procedures

Replacement Instructions: Fluid Pump Removal - Refer to Figure 11

Refers to previous steps for fluid pump removal.

Disassembly of the Fluid Pump - Figure 16

Detailed steps for disassembling the fluid pump, referencing Figure 16.

Disassembly of the Outlet Vavle - Figure 13

Refers to previous steps for outlet valve disassembly.

REASSEMBLY - Figure 15 & 16

Step-by-step guide for reassembling the packing glands and components, referencing Figures 15 and 16.

Fluid Pump Reinstallation - Figure 11 & 14

Refers to previous steps for fluid pump reinstallation.

Sprayer Frame Assembly Parts

FIGURE 17

Illustration of the sprayer's frame assembly with numbered components.

Item Part # Description

List of part numbers and descriptions for the frame assembly components.

Suction Assembly Parts

FIGURE 18

Illustration of the suction assembly components with numbered parts.

Item Part Number Description

List of part numbers and descriptions for the suction assembly components.

Troubleshooting: Machine Fails to Start

CAUSE

Identifies potential causes for the sprayer machine failing to start.

STEPS

Provides a sequence of steps to diagnose and resolve the machine not starting issue.

Electrical System Calibration and Component Replacement

PRESSURE CALIBRATION

Steps for calibrating the pressure control system after component replacement.

REPLACEMENT OF ELECTRICAL COMPONENTS

General warning and notes for replacing electrical components safely.

PRESSURE CONTROL ASSEMBLY (Electrical Control Board)

Procedure for replacing the electrical control board.

PRESSURE CONTROL KNOB

Steps for removing and replacing the pressure control knob.

ON-OFF TOGGLE SWITCH

Procedure for replacing the ON-OFF toggle switch.

FUSE HOLDER

Steps for replacing the fuse holder assembly.

AIRLESSCO LP400 ALLPRO 410E Specifications

General IconGeneral
BrandAIRLESSCO
ModelLP400 ALLPRO 410E
CategoryPaint Sprayer
LanguageEnglish

Related product manuals