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AIRLESSCO LP 2500 - User Manual

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OPERATION MANUAL AND PARTS LIST
AIRLESSCO BY DUROTECH CO.
P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave., Moorpark, CA 93021
Tel: 805-523-0211 Fax: 805-523-1063
SUBJECT TO CHANGE WITHOUT NOTICE. FORM NO. 001-428, May 99
U.S. PATENT NO. 4775303. OTHER US & FOREIGN PATENTS APPLIED FOR.
LP SERIES
AIRLESS PAINT SPRAYER
Before operating this unit, read and follow all safety warnings and
instructions related to the usage of this equipment. READ, LEARN
and FOLLOW the Pressure Relief Procedure on Page 6 of this manual.
All Service Procedures to be performed by Authorized Airlessco
Service Center ONLY.
NO MODIFICATIONS or alterations of any AIRLESSCO Equipment
or any AIRLESSCO part is allowed.
HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM!
The high pressure spray can cause extremely serious injury.
OBSERVE ALL WARNINGS!
WARNING !!
Models LP 2400, LP 2500
LP 2600 Hi-Boy and LP 2600 Lo-Boy
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Summary

Introduction to Airlessco LP Series Paint Sprayers

Overview of Airlessco DC Powered LP Series

Introduces the compact and lightweight LP Series airless paint sprayers.

Essential Safety Warnings Before Operation

Emphasizes reading and observing all safety precautions and warnings before use.

Flushing Procedures for Sprayer Use and Storage

Details flushing steps for use, color changes, and storage.

How to Flush the Airlessco Sprayer

Prime;Pressure Relief Valve Functionality

Explains the operation and purpose of the Prime/Pressure Relief Valve.

Pressure Control Knob and Toggle Switch Operation

Details how to use the pressure control knob and toggle switch.

Step-by-Step Sprayer Flushing Process

Provides detailed instructions for flushing the sprayer with solvent.

Setting Up Your Airlessco Paint Sprayer

Connecting Hose, Gun, and Electrical Service

Instructions for connecting the spray hose, gun, and checking electrical service.

Grounding Procedures for Safe Operation

Essential grounding guidelines to prevent static sparking and explosions.

Initial Sprayer Startup and Material Preparation

Guides on preparing material and starting the sprayer for the first time.

Adjusting Pressure and Shutting Down the Sprayer

Adjusting Spray Pressure and Checking Pattern

Explains how to adjust pressure and check the spray pattern for optimal atomization.

Cleaning Clogged Spray Tips

Provides instructions on how to safely clean a clogged spray tip.

Safe Procedure for Shutting Off the Sprayer

Outlines the steps for safely shutting down the sprayer.

Critical Safety Warnings and Precautions

Medical Alerts, Injection Hazards, and Physician Notes

Details serious injury risks from high-pressure spray and injection hazards.

General Precautions and Spray Area Safety

Covers general safety rules, area preparation, and equipment handling.

Spray Gun, Tip, and Toxic Fluid Safety Guidelines

Specific safety guidelines for spray gun, tip usage, and handling toxic fluids.

Essential Sprayer Procedures and Grounding

Pressure Relief Procedure for Safety

Step-by-step guide to relieve pressure from the sprayer system.

Hose Safety, Inspection, and Grounding

Guidelines for using and maintaining airless spray hoses safely.

Detailed Grounding Guidelines for Fire Prevention

Instructions for proper grounding to prevent static sparking and explosions.

Operational Safety and Flammable Material Handling

Extension Cord Use and Moving Parts Safety

Advises on correct extension cords and keeping clear of moving parts.

Component Rupture Prevention and Static Spark Control

Warnings about component integrity and preventing fires from static sparks.

Flushing Procedures for Flammable Paints and Thinners

Specific flushing steps when working with flammable paints and thinners.

Airlessco 007 Spray Gun Assembly and Components

Spray Gun Attachment and Safety Latch

Instructions for attaching the spray gun and using the safety latch.

Major Components of Spray Gun and Reversible Spray Tip

Identifies major parts of the spray gun and reversible spray tip.

Spray Tip Assembly and Clog Removal

Details how to assemble the spray tip and clear clogs.

Spray Tip Selection and Maintenance

Spray Tip Selection Chart and Orifice Sizes

Provides a chart and criteria for selecting the correct spray tip.

Understanding Pattern Width and Tip Replacement Needs

Explains how pattern width affects application and the importance of tip replacement.

Spray Technique for Paint Application

Correct Spray Gun Distance and Angle

Demonstrates proper gun distance, angle, and movement for even coverage.

Steady Gun Movement for Even Coverage

Guides on steady gun movement to avoid overspray or runs.

Advanced Spray Technique and Pattern Analysis

Triggering and Stroke Techniques for Uniformity

Explains proper trigger control and full sweep gun movement.

Identifying and Correcting Spray Pattern Defects

Identifies common spray pattern defects and their causes.

Airlessco 007 X & 007 XL Spray Gun Parts

Spray Gun Component Identification and Parts List

Illustrates and lists the components of the Airlessco 007X/007XL spray guns.

Airlessco Spray Gun Maintenance and Repair

Replacing Valve Spring Unit and Ball Holder

Step-by-step guides for replacing key internal components of the spray gun.

Cleaning Spray Gun, Tips, and Filters

Procedures for cleaning the gun, tips, and filters to ensure proper function.

Airless Spray Gun Troubleshooting Guide

Common Spray Gun Defects, Causes, and Corrections

Lists common spray gun problems, their causes, and corrective actions.

Testing Spray Patterns for Performance Diagnosis

Explains how to test spray patterns to diagnose issues.

Regular and Electric Motor Maintenance

Pump Packing and Wet Cup Maintenance

Procedures for maintaining the pump packing and wet cup for longevity.

Electric Motor Brush Replacement and Lubrication

Guidance on motor lubrication and changing worn motor brushes.

General Sprayer Troubleshooting Guide

Troubleshooting Gun Spitting, Leaks, and Pump Operation

Addresses common problems like spitting guns, leaks, and pump operation failures.

Addressing Low Pressure and Output Issues

Solutions for low paint pressure or insufficient output from the pump.

Troubleshooting: Machine Does Not Start

Checking Control Settings, Power Source, and Fuse

Initial steps to verify control settings, power supply, and fuse continuity.

Diagnosing Thermal Overload, Sensor, and Motor Issues

Steps to check thermal overload, sensor, and motor for startup failures.

Pressure Control Assembly (PCA) Calibration

Performing Zero Calibration on the PCA

Steps for calibrating the zero point of the pressure control assembly.

Pressure and Low Voltage Trimpot Calibration

Procedures for calibrating maximum pressure and low voltage settings.

Electrical System Overview and Components

Electrical System Diagram and Wiring

Diagram illustrating the electrical system components and wiring.

Electrical System Parts List

Lists the part numbers and descriptions for electrical components.

Replacing Electrical Components

Replacing Pressure Control Assembly and Sensor

Guides for replacing the electrical control board and its sensor.

Replacing Potentiometer, Toggle Switch, and Fuse Holder

Instructions for replacing the control knob, toggle switch, and fuse holder.

Servicing the Fluid Pump

Fluid Pump Disconnect and Reinstall Procedures

Procedures for safely disconnecting and reconnecting the fluid pump.

Gearbox Sleeve Bearing Replacement

Instructions for replacing the gearbox sleeve bearing.

Gear and Pump Assembly Servicing

Gearbox Assembly Inspection and Repair

Detailed steps for servicing the gearbox assembly, including parts inspection.

Servicing Pump Components

Servicing Piston Rod and Upper Check Valve

Instructions for servicing the piston rod and upper check valve assembly.

Servicing the Lower Suction Valve

Steps for servicing and replacing the lower suction valve components.

V-Packing Replacement Procedure

Disassembly Steps for V-Packing Replacement

Steps to disassemble the pump to access V-packings.

Reassembly Steps After V-Packing Replacement

Instructions for reassembling the pump with new V-packings.

Fluid Pump Parts List

Fluid Pump Components Diagram and Part Numbers

Lists all parts for the fluid pump assembly as shown in figures.

Machine Assembly for 2400;2500 Models

2400;2500 Machine Assembly Diagram

Illustrates the assembly of the 2400/2500 models.

2400;2500 Machine Parts List

Lists all part numbers for the 2400/2500 machine assembly.

Machine Assembly for 2600 Lo-Boy Model

2600 Lo-Boy Machine Assembly Diagram

Shows the assembly of the 2600 Lo-Boy model.

2600 Lo-Boy Machine Parts List

Lists all part numbers for the 2600 Lo-Boy machine assembly.

LP2600 Hi-Boy Frame Assembly

LP2600 Hi-Boy Frame Diagram

Illustrates the frame assembly for the LP2600 Hi-Boy.

LP2600 Hi-Boy Frame Parts List

Lists all part numbers for the LP2600 Hi-Boy frame.

Suction Assembly Parts and Models

Suction Assemblies for 2400, 2500, 2600 Lo-Boy

Details parts for suction assemblies on Lo-Boy models.

Suction Assembly for 2600 Hi-Boy Model

Lists parts for the suction assembly of the 2600 Hi-Boy model.

AIRLESSCO LP 2500 Specifications

General IconGeneral
TypeAirless Paint Sprayer
Flow Rate0.54 GPM
Power SourceElectric
Weight62 lb
Max. Tip Size0.023 inch
Motor Power1 HP
Hose Length50 ft
Voltage120V
Amperage15A
MotorDC
Spray Tip Size0.015 inch

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