AIRLESSCO LP540 Hi Boy B Series User Manual

3A1190H
EN
Operation/Repair/Parts
Airless Paint Sprayer
For portable spray application of architectural paints and coatings. For professional use
only.
Airlessco Home Depot LP540 Hi Boy (331861) Series B
3000 psi (20.7 MPa, 207 bar) Maximum Working Pressure
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this manual. Be
familiar with the controls and the proper usage of the
equipment. Save these instructions.
ti16047a
3172585
Certified to CAN/CSA C22. No. 68
Conforms to UL 1450

AIRLESSCO LP540 Hi Boy B Series Specifications

General

Brand	AIRLESSCO
Model	LP540 Hi Boy B Series
Category	Paint Sprayer
Language	English

Summary

Product Overview and Safety

Important Safety Instructions

Key safety guidelines for operating the airless paint sprayer.

Equipment Warnings and Grounding

Grounding Procedures

Essential information and instructions for proper grounding of the equipment.

Safety Hazards: Fire, Explosion, and Electric Shock

Fire and Explosion Hazards

Guidance to prevent ignition and explosion risks associated with spraying.

Electric Shock Hazards

Precautions and procedures to avoid electrical shock.

Safety Hazards: Injection, Misuse, and Materials

Skin Injection Hazards

Risks and precautions related to high-pressure fluid injection.

Equipment Misuse Hazards

Dangers and consequences of operating the equipment improperly.

Pressurized Aluminum Parts Hazards

Chemical reaction risks with incompatible fluids and aluminum parts.

Operational Safety and Health Precautions

Moving Parts and Toxic Hazards

Safety concerns regarding moving parts and exposure to toxic fluids or fumes.

Personal Protective Equipment

Recommended protective gear for safe operation.

Component Identification

Parts Identification and Function

Operation: Setup and Procedures

Pressure Relief Procedure

Steps to safely relieve pressure before servicing or storage.

Setup and Connections

Instructions for setting up the sprayer and connecting hoses and guns.

Operation: Flushing and Fluid Handling

Flushing the Sprayer

Procedure for flushing the sprayer with solvent or water.

Handling Oil- or Water-based Materials

Operation: Startup and Troubleshooting

Startup Procedure

Steps to start the airless sprayer for operation.

Clogged Flat Tip Resolution

Operation: Pressure, Shutdown, and Storage

Adjusting Spray Pressure

Shutdown and Storage Procedures

Maintenance: Daily, Motor, and Pump

Daily and Motor Maintenance

Servicing the Fluid Pump

Maintenance: Fluid Pump Reinstallation

Reassembling the Fluid Pump

Maintenance: Inlet Valve and Packing

Servicing the Inlet Valve

Fluid Pump Packing Replacement

Maintenance: Packings and Gearbox

Advanced Packing Replacement

Gearbox Assembly Servicing

Maintenance: Electrical Components

Pressure Control and Sensor Replacement

Potentiometer Replacement

Maintenance: Electrical Controls

Toggle Switch and LCD Replacement

Troubleshooting: General and Electrical

Common Operational Issues

Diagnosing and resolving issues like priming, pressure, and unit operation.

Electrical Troubleshooting

Troubleshooting: Advanced Diagnostics

Motor and Sensor Diagnostics

Pressure Control Knob Issues

Troubleshooting: Pressure Control System

Motor Control Board Diagnostics

Interpreting LED blink codes for motor control board issues.

Troubleshooting: Digital Display Messages

Digital Display Messages and Actions

Understanding digital display codes and corresponding actions.

Troubleshooting: Airless Spray Gun

Spray Pattern and Material Issues

Gun and Tip Clogging

Quick Reference Guide: Operation

Prime, Pressure, and Power Controls

Step-by-Step Operation

Cleaning Procedure

Sprayer Cleaning Steps

Technical Data

Airless Paint Sprayer Specifications

Airlessco Standard Warranty

Warranty Terms and Conditions