AIRLESSCO LP 2400 User Manual

OPERATION MANUAL AND PARTS LIST
AIRLESSCO BY DUROTECH CO.
P.O. Box 8006, Moorpark, CA. 93020-8006, Ship to: 5397 Commerce Ave., Moorpark, CA 93021
Tel: 805-523-0211 Fax: 805-523-1063
SUBJECT TO CHANGE WITHOUT NOTICE. FORM NO. 001-428, May 99
U.S. PATENT NO. 4775303. OTHER US & FOREIGN PATENTS APPLIED FOR.
LP SERIES
AIRLESS PAINT SPRAYER
Before operating this unit, read and follow all safety warnings and
instructions related to the usage of this equipment. READ, LEARN
and FOLLOW the Pressure Relief Procedure on Page 6 of this manual.
All Service Procedures to be performed by Authorized Airlessco
Service Center ONLY.
NO MODIFICATIONS or alterations of any AIRLESSCO Equipment
or any AIRLESSCO part is allowed.
HANDLE THIS UNIT AS YOU WOULD A LOADED FIREARM!
The high pressure spray can cause extremely serious injury.
OBSERVE ALL WARNINGS!
WARNING !!
Models LP 2400, LP 2500
LP 2600 Hi-Boy and LP 2600 Lo-Boy

AIRLESSCO LP 2400 Specifications

General

Brand	AIRLESSCO
Model	LP 2400
Category	Paint Sprayer
Language	English

Summary

AIRLESSCO LP SERIES PAINT SPRAYER OVERVIEW

Introduction, Specifications, and Setup

Overview of LP series, specs, and initial setup steps.

Startup, Flushing, and Pressure Relief

Procedures for starting the sprayer, flushing, and pressure relief.

Initial Startup and Pressure Adjustment

Procedures for initial startup, connecting components, and adjusting pressure.

CRITICAL SAFETY AND WARNINGS

Pre-Operation Warnings and Flushing Safety

Essential safety warnings and flushing safety precautions.

Pressure Relief and General Precautions

Detailed pressure relief steps and general safety guidelines.

Advanced Safety, Fire Prevention, and Flammable Materials

Warnings on medical, injection, general, fire, and flammable material safety.

AIRLESSCO SPRAY GUN USAGE AND CARE

Spray Gun Assembly and Tip Selection

Attaching the gun, selecting spray tips, and identifying parts.

Spraying Techniques and Pattern Analysis

Proper gun handling, distance, and techniques for good spray patterns.

Spray Gun Repair and Troubleshooting

Procedures for gun repair, cleaning, and common troubleshooting steps.

SYSTEM MAINTENANCE AND TECHNICAL SUPPORT

Routine Maintenance and Motor Care

Routine maintenance for the pump packing and electric motor.

General and Start-Up Troubleshooting

Diagnosing general problems and specific start-up failures.

Pressure Control Assembly Calibration

Procedures for calibrating the pressure control assembly.

Electrical Component Replacement

Steps for replacing electrical components like the control board and sensor.

PUMP, GEARBOX, AND ASSEMBLY DETAILS

Fluid Pump Servicing and V-Packing Replacement

Procedures for servicing the fluid pump, including V-packing replacement.

Gearbox and Piston Rod Service

Servicing the gearbox, piston rod, and check valves.

Machine and Suction Assembly Parts Lists

Illustrated parts lists for various machine assemblies and suction components.