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MBUX 510T-34C
Alfa Laval MBUX 510T-34C User Manual
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8
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Table of Contents
Table of Contents
3
1 Read this First
9
2 Safety Instructions
11
Warning Signs in Text
16
Environmental Issues
17
Requirements of Personnel
18
3 Separator Basics
19
Basic Principles
20
Factors Influencing the Separation Result
21
Definitions
22
Throughput
22
Reception Ability
22
Purification
23
Clarification
23
Concentration
23
Sediment/Concentrate
23
Centrate
23
General Description
24
Machine Top Part with Large and Small Cyclone
24
Bowl
26
Sediment Ejection
28
Safety Precautions
29
Machine Bottom Part
31
Mechanical Power Transmission
32
Braking Function
32
Motor
33
Revolution Counter
34
Liquid Flow in the Bowl
35
Self-Regulating Vortex Nozzles
36
4 Operating Instructions
39
Operating Routine
40
Before First Start
40
First Start
41
Start after Service
41
Start
42
When the Separator Has Reached Full Speed
42
Stop
43
Safety Stop
44
Service Instructions
45
Periodic Maintenance
46
Introduction
46
Maintenance Intervals
46
Maintenance Procedure
48
Service Kits
49
Maintenance Logs
50
Daily Checks
50
Oil Change
51
5.2.3 Intermediate Service (Is)
52
Default Chapter
52
Intermediate Service (IS)
52
Major Service (MS)
54
Lubrication of Electric Motor
56
Check Points at Intermediate Service (IS)
57
Height Adjustment of Inlet/Outlet
57
Device
57
Height Adjustment of Machine Top Part
58
Corrosion
59
Cracks
61
Erosion
62
Disc Stack Pressure
64
Thread Wear of Lock Ring
66
Lock Rings
66
Bowl Body
66
Worm Wheel and Worm; Wear of Teeth67
67
Lock Ring Joint
68
Bowl Spindle Taper
73
Check Points at Major Service (MS)
74
Bowl Spindle; Radial Wobble
74
Worm Wheel Shaft; Radial Wobble
75
Motor Shaft; Radial Wobble
76
Lifting Instructions
77
Separator
77
Bowl
78
Other Parts
78
Cleaning
79
External Cleaning
79
Bowl Discs
79
Cleaning of Bowl Discs
80
Cleaning Program
81
Cleaning Function
81
Main Principles of the CIP Program
81
Example of a Relatively Complete CIP-Program
82
When Changing Oil
83
Worm Wheel and Worm; Wear of Teeth83
83
Oil Change Procedure
86
Vibration
87
Vibration Analysis
87
Common Maintenance Directions
88
5.10.1 Balancing of Bowl
88
5.10.2 Ball and Roller Bearings
88
5.10.3 before Shutdowns
93
5.11 General Tools
94
Dismantling/Assembly
101
Introduction
102
General Directions
102
References to Check Points
103
Tools
103
Tightening of Screws
103
Feed and Discharge Device
104
Exploded Views
104
6 Dismantling/Assembly
104
Machine Top Part (with Large Cyclone)
106
Machine Top Part
106
Exploded Views
106
Machine Top Part (with Small Cyclone)
108
Exploded Views
108
Dismantling
110
Assembly
113
Separator Bowl
114
Exploded View
114
Tools to be Used
116
Nozzles and Holders
119
Dismantling
119
Exchange of Valve Plugs
126
Assembly
130
Machine Bottom Part
134
Exploded Views
134
Vertical Driving Device
138
Exploded View
138
Dismantling
142
Assembly
148
Horizontal Driving Device
156
Exploded View
156
Tools
158
Dismantling
159
Dismantling / Bearing Housing
163
Frame Feet
170
7 Trouble-Tracing
171
Mechanical Faults
172
Concentration Fault
174
8 Technical Reference
175
Product Description
176
Technical Data
178
Modification of BTUX to BTAX
180
Basic Size Drawing
181
Basic Size Drawing
187
Interface Description
192
Paring Disc Characteristics
198
Lubricants
201
Other Drawings
209
8.10 Motor Specifications
211
8.11 Cover Interlocking Kit
219
8.12 Monitoring Kit
220
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Alfa Laval MBUX 510T-34C Specifications
General
Brand
Alfa Laval
Model
MBUX 510T-34C
Category
Water Filtration Systems
Language
English
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