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Alinco DJ-180 Service Manual

Alinco DJ-180
46 pages
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DJ-180
DJ-1400
Service Manual
CONTENTS
SPECIFICATIONS PC BOARD VIEW
1) General 2 1) VCO Unit 24
2) Transmitter. 2 2) JACK Unit 24
3) Receiver 2 3) PTT Unit Side B 24
4) Functions for Each Version 3 4) PS Unit 25
CIRCUIT DESCRIPTION 5) ROM1 Unit Side B 25
1) Receiver System 4 6) ROM2 Unit Side B 25
2) PLL VCO Circuit. 5 7) RF Unit Side A 26
3) Transmitter System 5 8) RF Unit Side B 27
4) DTMF Encoder Circuit (option). 6 9) CPU Unit Side A. 28
5) Tone Squelch Circuit (option) 6 10) CPU Unit Side B 29
6) Microprocessor and Peripheral Circuit 6 11) RE Unit 30
7) Terminal Function of Microprocessor 7 12) CTCSS UniL 30
SEMICONDUCTOR DATA 13) DTMF Unit. 31
1) LR408721 10 PARTS LAST
2) M5218FP 10 CPU unit 32
3) M5236ML. 10 PS unit. 32
4) MB1504LPF 11 ROM1 Unit 33
5) MC3357 11 DTMF Unit 33
6) MX365 12 RF Unit 33 ~ 36
7) NJM386 13 Vco unit 37
8) RH5VA32AA. 13 CTCSS Unit 37
9) RH5VA45AA. 13 PTT SW Unit 38
10) X24C01A 14 JACK Unit 38
11) X24C04S14 14 RE Unit 38
12) X24C16S14 14 Others 38
13) Transistor, Diode and LED Outline Dra
w
15 ROM2 Unit. 38
14) LCD Connection. 16 PACKING 38
EXPLODED VIEW Parts Table for Each Version. 39
1) Rear Case 1 17 ADJUSTMENT
2) LCD 17 1) Required Test Equipment. 40
3) Rear Case 2 18 2) Before Adjustment 40
4) Front Case 1 19 3) Adjustment for DJ180, DJ1400 41
5) Front Case 2 20 4) Adjustment for DJ1400AN/QN 42
6) Front Case 3 and Battery Terminal 21 5) Adjustment Quick Reference 43
7) Ten Key Cover and Key Pad Panel 22 6) Adjustment Points. 43 ~ 44
8) CTCSS Unit and ROM1 Unit 23
CIRCUIT DIAGRAM 45 ~ 46
BLOCK DIAGRAM 47
ALINCO INCORPORATED
TWIN 21 M.I.D. TOWER
BUILDING 23F, 1-61, 2-CHOME,
SHIROMI CHUO-KU , OSAKA,
540-8580 JAPAN
Tel (81)
6-
6
946-8150
fax (81)6-6946-8175
e-mail: export@alinco.co.jp

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Alinco DJ-180 Specifications

General IconGeneral
TypeHandheld Transceiver
ModulationFM
BatteryLi-ion 7.4V 1500mAh
Voltage7.4 V
Current drain TX1.5 A
Antenna ConnectorBNC

Summary

SPECIFICATIONS DJ-180

General

Covers frequency coverage, resolution, memory channels, impedance, signal type, power requirements, dimensions, and weight.

Transmitter

Details output power, modulation system, frequency deviation, tone frequency, DTMF encoder, and tone burst.

Receiver

Explains receiver system, intermediate frequency, and sensitivity specifications.

SPECIFICATIONS DJ-1400QN / AN

General

Outlines frequency coverage, resolution, memory channels, impedance, signal type, power, dimensions, and weight.

Transmitter

Details output power, modulation system, frequency deviation, tone frequency, timeout timer, and penalty.

Receiver

Covers receiver system, intermediate frequency, sensitivity, and AF output.

Functions for Each Version

Final Operation

Explains how to activate specific operating modes using key combinations.

CIRCUIT DESCRIPTION

Receiver System

Details the double superheterodyne receiver system, including IF frequencies.

PLL, VCO Circuit

Describes the PLL circuit's frequency setting via serial data and VCO tuning.

Transmitter System

Details the transmitter's signal path from microphone to antenna.

DTMF Encoder Circuit (option)

Explains DTMF signal generation and switching during transmission.

Tone Squelch Circuit (option)

Details the tone squelch decoder and encoder functions.

Microprocessor (CPU) and Peripheral Circuit

Refers to terminal functions and covers BS Mode, Backup Reset, and Reset.

SEMICONDUCTOR DATA

LR408721 (XA0042) Tone Dialer

Provides test circuit and pinout for the LR408721 tone dialer IC.

M5218FP (XA0068) Dual Low Noise Operational Amplifiers

Shows the pinout and function for the M5218FP dual op-amp.

M5236ML (XA0104) Voltage Regulator

Presents the test circuit and pinout for the M5236ML voltage regulator.

MB1504LPF-G-BND-TF (XA0145) Frequency Synthesizer

Details the function table and pinout of the MB1504LPF frequency synthesizer.

MC3357 (XA0063) Narrow Band FM IF IC

Shows the circuit diagram and pinout for the MC3357 FM IF IC.

MX365 (XA0203) CTCSS Encoder/Decoder

Explains the pin functions and operation of the MX365 CTCSS IC.

NJM386 (XA0061) Dual Power Amplifiers

Shows the circuit and pinout for the NJM386 dual power amplifier.

RH5VA32AA-T1 (XA0198) C-MOS Voltage Detector

Details the equivalent circuit and pinout for the RH5VA32AA voltage detector.

RH5VA45AA-T1 (XA0208) C-MOS Voltage Detector

Presents the equivalent circuit and pinout for the RH5VA45AA voltage detector.

X24C01A (XA0199) EEPROM 1024Bit

Shows the pin names and configuration for the X24C01A EEPROM.

X24C04S14 (XA0200) EEPROM 4096Bit

Details the pin names and configuration for the X24C04S14 EEPROM.

X24C16S14 (XA0201) EEPROM 16384Bit

Presents the pin names and configuration for the X24C16S14 EEPROM.

LCD Connection

COMMON

Shows the COMMON pin connections for the LCD segment display.

SEGMENT

Illustrates the SEGMENT pin connections for the LCD display.

EXPLODED VIEW

Rear Case 1

Exploded view showing components of the rear case assembly.

LCD Assembly

Exploded view detailing the components of the LCD assembly.

EXPLODED VIEW

Rear Case 2

Exploded view illustrating the components of the second rear case.

EXPLODED VIEW

Front Case 1

Exploded view showing the assembly of the first front case.

EXPLODED VIEW

Front Case 2

Exploded view illustrating the components of the second front case.

EXPLODED VIEW

Rear Case 3 and Battery Terminal

Exploded view of the third rear case and battery terminal assembly.

PC BOARD VIEW

VCO Unit

Shows the component layout for the VCO Unit (Side A and Side B).

Jack Unit

Details the component layout for the Jack Unit (Side A and Side B).

PTT Unit Side B

Displays the component layout for the PTT Unit Side B.

PC BOARD VIEW

PS Unit

Shows component layouts for the PS Unit (Side A and Side B).

ROM1 Unit Side B

Displays component layout for the ROM1 Unit Side B.

ROM2 Unit Side B

Shows component layout for the ROM2 Unit Side B.

ADJUSTMENT

Required Test Equipment

Lists essential test equipment for adjustments, including specs.

Before Adjustment

Provides instructions on removing screws before performing adjustments.

ADJUSTMENT for DJ180 DJ1400 (The Wide Version)

PLL Adjustment

Details the procedure for PLL adjustment, including test equipment and settings.

TX Adjustment

Covers TX adjustments for power, deviation, DTMF, and tone burst.

RX Adjustment

Outlines RX adjustment steps for sensitivity and frequency.

ADJUSTMENT for DJ1400AN/QN (The Narrow Version)

PLL Adjustment

Details the procedure for PLL adjustment for the narrow version.

TX Adjustment

Covers TX adjustments for power, deviation, DTMF, and tone burst for the narrow version.

RX Adjustment

Outlines RX adjustment steps for sensitivity and frequency for the narrow version.

Adjustment Points

RF Unit Adjustment

Illustrates adjustment points on the RF unit, referring to specific components.

CIRCUIT DIAGRAM

BLOCK DIAGRAM

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