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Allweiler CIRCOR ALLFUEL Series - User Manual

Allweiler CIRCOR ALLFUEL Series
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Screw Pump
Original Operating Manual ALLFUEL Series
Version BA-2021.06 en-US
147-276/H
ID-No. 550 851
ALLWEILER GmbH
Postfach 1140
Allweilerstraße 1
78301 Radolfzell
Germany
Phone: +49 (0) 7732-86-0
Fax: +49 (0) 7732-8 6-436
E-mail: service@allweiler.de
Internet: http://www.allweil
er.com
We reserve the right to make techni cal changes.
Read carefully before use.
Retain for future use.

Table of Contents

Questions and Answers

Summary

About this document

Target groups

Defines target audiences and their responsibilities for the manual.

Other applicable documents

Lists related documents and their purposes.

Warnings and symbols

Explains warning symbols, risk levels, and their consequences.

Safety

Intended use

Specifies the correct and incorrect usage of the pump.

General safety instructions

Provides essential safety guidelines for operation, personnel obligations, and safety equipment.

Specific hazards

Details specific risks like explosion, electric shock, moving parts, and hot surfaces.

Layout and function

Label

Describes the pump's nameplates, including type, ATEX, and digital labels.

Layout

Illustrates and labels the main components of the pump.

Shaft seals

Explains the types and function of shaft seals, including mechanical seals.

Bearings and lubrication

Details bearing types and lubrication requirements.

Auxiliary systems (heating)

Describes auxiliary systems, specifically electrical heating of the mechanical seal area.

Hydraulic diagram

Presents the hydraulic circuit diagram for twin units with filters.

Transport, storage and disposal

Transport

Covers unpacking, inspection, lifting procedures, and safety during transport.

Treatment for storage

Instructions for applying preservative to the inside and outside of the pump for storage.

Storage

Guidelines for proper storage conditions, including environmental factors and shaft rotation.

Removing the preservative

Procedures for removing preservative and checking seals before operation.

Disposal

Procedures for safe and environmentally compliant disposal of the pump and its parts.

Setup and connection

Preparing the setup

Checks for ambient conditions, installation site, surface, and preservative removal.

Setup

Instructions for positioning the pump unit with or without a base.

Installing the motor

Steps for mounting the motor onto pumps in flange versions, including coupling alignment.

Planning the pipes

Guidance on pipe sizing, supports, cross-section changes, and leakage discharge.

Connecting the pipes

Procedures for keeping pipes clean, installing suction/pressure lines, and checking stress-free connections.

Electrical connection

Guidelines for connecting the motor and heater electrically, including safety measures.

Installing the coupling guard

Instructions for installing the coupling guard for flanged drives.

Operation

Putting the pump into service for the first time

Steps for initial startup, including preservative removal, auxiliary system prep, filling, and bleeding.

Switching on

Checklist for successful pump startup, ensuring all conditions are met.

Switching off

Procedure for safely switching off the pump after initial startup.

Operation

General operational procedures including switching on, checking working pressure, and switching off.

Shutting down the pump

Measures to take when shutting down the pump for prolonged periods, including draining.

Start-up following a shutdown period

Procedures for restarting the pump after extended downtime (over 6 months).

Operating the stand-by pump

Guidance on operating the stand-by pump, including frequency.

Cleaning the filter

Steps for cleaning the pump's filter unit, including safety precautions.

Maintenance

Inspections

Recommended inspection intervals and critical checks for trouble-free operation.

Maintenance

Details on antifriction bearing replacement and mechanical seal considerations.

Repairs

Procedures for returning the pump, removing it from the unit, and dismounting.

Ordering spare parts

Information required for ordering replacement parts, including pump details.

Troubleshooting

Pump malfunctions

Lists common pump malfunctions, their causes, and remedies.

Pressure relief valve malfunctions

Lists pressure relief valve issues, their causes, and remedies.

Appendix

Sectional drawings

Exploded views and part number designations for pump components.

Technical specifications

Details on ambient conditions, sound pressure levels, and tightening torques.

Declaration of harmlessness

Form for declaring pump harmlessness for return shipments, including medium used.

Declaration of conformity according to EC Machine Directive

Official statement of compliance with EC directives and applicable harmonized norms.

Allweiler CIRCOR ALLFUEL Series Specifications

General IconGeneral
BrandAllweiler
ModelCIRCOR ALLFUEL Series
CategoryWater Pump
LanguageEnglish

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