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Allweiler NT Series - User Manual

Allweiler NT Series
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Centrifugal Pump with
Volute Casing
Original Operating Manual NT series
Version BA-2021.04 en-US
161-295/E
ALLWEILER GmbH
Postfach 1140
Allweilerstr. 1
78301 Radolfzell
Germany
Phone: +49 (0) 7732-86-0
Fax: +49 (0) 7732-86-436
E-mail: service@allweiler.de
Internet: http://www.allwei
ler.com
We reserve the right to make technical changes.
Read carefully before use
.
Retain for future use.

Table of Contents

Questions and Answers

Summary

About this document

Target groups

Identifies user roles and their responsibilities for operating the pump safely.

Other applicable documents

Lists documents relevant to pump operation, setup, and safety.

Warnings and symbols

Explains warning symbols, risk levels, and consequences of disregard.

Technical terms

Defines key technical terms used in the manual.

Safety

Intended use

Specifies the correct application and operational limits for the pump.

General safety instructions

Provides overarching safety guidelines for pump operation and maintenance.

Product safety

Outlines the pump's construction and potential risks during operation.

Operators obligations

Details safety responsibilities for operators and qualified personnel.

Obligations of personnel

Specifies duties for personnel regarding pump operation and safety.

Specific hazards

Lists specific hazards associated with the pump.

Electric shock

Warns about the risk of electric shock and necessary precautions.

Hazardous and spraying (pumped) liquids

Details risks associated with pumped liquids and safety measures.

Moving parts

Highlights dangers from moving components and required safety actions.

Hot surfaces

Warns about burn risks from hot pump surfaces and precautions.

Layout and function

Type plate

Explains the data presented on the pump's identification plate.

Digital nameplate

Details the function of the machine-readable pump identification number.

Pump type code

Explains the coding system used to identify pump specifications.

Layout

Illustrates the main components of the NT pump layout.

Mechanical seals

Explains the characteristics and types of mechanical seals.

Stuffing box

Details the function and leakage requirement of the stuffing box.

Sealing systems

Describes the quenching system for sealing.

Transport, storage and disposal

Unpacking and inspection on delivery

Guides on how to unpack and check the pump upon delivery.

Lifting

Details safe procedures for lifting the pump using appropriate gear.

Treatment for storage

Explains how to prepare the pump for storage.

Storage

Lists conditions and actions required for proper pump storage.

Removing preservative

Instructs on removing preservative before operation.

Disposal

Provides guidelines for the safe disposal of the pump.

Setup and connection

Checking the ambient conditions

Ensures that environmental conditions meet requirements.

Preparing the installation site

Details requirements for the installation location.

Preparing the foundation and surface

Describes how to prepare the foundation for pump installation.

Installing the heat insulation (optional)

Explains the process of installing optional heat insulation.

Placing the pump unit on the foundation

Guides on positioning the pump unit onto the foundation.

Fastening the pump unit

Explains how to secure the pump unit to the foundation.

Installation without a foundation

Describes how to install the pump if no foundation is used.

Installing the motor

Provides instructions for mounting the motor onto the pump unit.

Specifying supports and flange connections

Details how to specify pipe supports and flange connections.

Specifying nominal diameters

Guides on selecting appropriate nominal pipe diameters.

Specifying pipe lengths

Recommends specific lengths for suction and discharge pipes.

Optimizing changes in cross-section and direction

Advises on minimizing pipe bends and cross-section changes.

Discharging leaks

Provides safety instructions for handling leaks.

Keeping the piping clean

Emphasizes the importance of clean piping before connection.

Installing the pressure pipe

Guides on installing the pressure pipe.

Inspection for stress-free pipe connections

Explains how to check pipe connections for stress.

Checking the support foot for distortion (if available)

Details how to check and correct support foot distortion.

Connecting the motor

Explains how to connect the motor to the power supply.

Checking the sense of rotation

Guides on verifying and correcting the motor's rotation direction.

Aligning the coupling precisely

Provides detailed steps for precise alignment of pump and motor couplings.

Aligning the motor with sets of shims

Describes aligning the motor using shims.

Aligning the motor with adjusting screws

Details motor alignment using adjusting screws.

Installing the coupling guard

Instructs on fitting the coupling guard for safety.

Operation

Identifying the pump type

Emphasizes identifying the specific pump model.

Lubricating the bearings

Details bearing lubrication requirements.

Preparing auxiliary systems (if available)

Guides on preparing auxiliary systems before operation.

Filling and bleeding

Explains the process of filling and bleeding the pump.

Switching on

Details the sequence for switching the pump on.

Switching off

Explains the correct procedure for shutting down the pump.

Shutting down the pump

Lists measures to take when shutting down the pump.

Start-up following a shutdown period

Outlines procedures for restarting the pump after a shutdown.

Operating the stand-by pump

Explains how to operate and maintain a stand-by pump.

Maintenance

Inspections

Defines inspection intervals and checks for proper operation.

Antifriction bearings lubricated with grease

Advises on replacing greased antifriction bearings.

Mechanical seals

Discusses wear and replacement of mechanical seals.

Stuffing box

Details maintenance for stuffing boxes and leakage.

Cleaning the pump

Provides instructions for cleaning the pump.

Dismounting

Outlines the process and safety precautions for disassembling the pump.

Returning the pump to the manufacturer

Specifies procedures for returning pumps for repair or warranty.

Preparations for dismounting

Lists steps required before starting pump disassembly.

Installing

Provides instructions for reinstalling pump components correctly.

Ordering spare parts

Guides on how to order necessary spare parts.

Appendix

Auxiliary connections

Lists and defines abbreviations for auxiliary connections.

Part numbers and designations

Provides a list of pump components with their part numbers.

Sectional drawings

Shows detailed sectional views of the pump with part labels.

Seals

Illustrates different types of seals used in the pump.

Coupling guard

Shows the coupling guard and its installation details.

Ambient conditions

Specifies acceptable ambient temperature, humidity, and altitude.

Parameters for auxiliary systems

Lists operating parameters for sealing systems.

Sound pressure level

Details sound pressure levels for the pump and motor.

Tightening torques

Lists recommended tightening torques for various fasteners.

Cleaning agents

Recommends suitable cleaning agents for different applications.

Lubricants

Specifies lubricants, brands, and quantities for bearings.

Bearing bracket size

Provides a cross-reference between pump sizes and bearing bracket sizes.

Height offset for motor alignment with adjusting screw

Details height adjustments for motor alignment using screws.

Flange loads according to ISO 5199

Provides formulas and data for calculating flange loads.

Spare parts for two years of continuous operation according to DIN 24296

Lists recommended spare parts quantities for two years of operation.

Declaration of harmlessness

Form for declaring the pump's harmlessness for return shipment.

Declaration of conformity according to EC Machine Directive

Official declaration of the pump's compliance with EC directives.

Allweiler NT Series Specifications

General IconGeneral
TypeCentrifugal Pump
Casing MaterialCast iron, stainless steel
Pressure RatingUp to 16 bar
SeriesNT
ApplicationGeneral industrial applications, water supply, cooling systems
Impeller MaterialBronze, stainless steel
Seal TypeMechanical seal
Connection TypeFlanged
StandardsISO, EN

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