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Allweiler AE1F Series - User Manual

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Progressing cavity pump
Operating and maintenance instructions
Series AE1F, AE1L
,
with instructions for assembly and disassembly AE.E, AE.N, AE.H,
AE.V, AED1E, AED2N
ID, ZD construction types
Retain the original operating instructions for future use!
This manual is a translation of the VM 760.0002 - D 150 500, Issue 2011.11.
Refer to the order-specific section of the documentation for operational data, dimensions, and other
additional information.
Order No.: Pump ID No.:
Machine No.: Pump model:
Insert image(s)
Edition BA-2011.11 ALLWEILER AG – Bottrop plant
Print No. 150 500 P.O. Box 200123 · 46223 Bottrop
VM No. 760.0002 GB Kirchhellener Ring 77-79 · 46244 Bottrop
Germany
Telephone: +49 (0) 2045-966-60
Fax: +49 (0) 2045 966-679
E-mail: service@allweiler.de
Internet: www.allweiler.com
Subject to technical changes!
Important note:
These operating instructions are supplemented with order-specific information.

Table of Contents

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Summary

About These Instructions

Who Should Read These Instructions

Identifies target audience and responsibilities for manual use.

Related Documents

Lists other relevant documents for pump operation and installation.

Warning Notices and Symbols

Explains safety symbols and warning notices used in the manual.

Safety

Dangers of Failure to Observe Safety Notices

Details consequences of not following safety instructions.

Proper Use

Defines intended pump usage and liability for improper operation.

General Safety Notices

Covers product safety, operator, and personnel responsibilities.

Safety Precautions

Outlines measures for authorized personnel and safe operation.

Maintenance and Repair, Removal of Malfunctions

Specifies procedures for maintenance and issue resolution.

Unauthorized Conversion and Production of Spare Parts

Prohibits modifications and use of non-original parts.

Impermissible Operating Methods

Defines improper operational methods and operational limits.

Protective Clothing

Specifies required protective gear like gloves, footwear, and glasses.

Residual Risks

Highlights inherent dangers that remain after safety measures.

Danger Points

Hazards When Working with the System

Identifies general dangers when operating or maintaining the pump.

Dangers of Leaks

Warns about hazards from liquid leaks, especially hazardous ones.

Dangers of Electrical Energy

Details risks associated with electrical components and connections.

Design and Function

Application and Area of Usage

Describes the pump's capabilities and suitable applications.

Labeling

Explains the different labels and plates on the pump.

Performance Data

Refers to order data sheets for specific pump performance details.

Design

Covers structural design, bearings, and shaft seals.

Pump Unit Design

Drive

Covers drive options such as electric motors and gear motors.

Shaft Coupling and Safety Guarding

Details shaft coupling standards and safety guard requirements.

Base Plate

Describes the standard base plate material and installation.

Transport, Storage, and Disposal

Packaging

Instructions on closing connections and handling packaging.

Transportation

Guidance on safe lifting and transport of the pump unit.

Preserving Progressing Cavity Pumps and Placing Them into Storage

Procedures for preserving and storing the pump.

Disposal

Procedures for safe disposal of the pump and its parts.

Installation and Connection

Setting up the Pump

Guidance on horizontal and vertical pump installation positions.

Foundation

Details requirements for pump foundations (steel frame, concrete).

Base Plate

Instructions for fastening the base plate without residual tension.

Coupling

Guidance on fine adjustment and alignment of the coupling.

Assembling Pump and Drive

Steps for assembling the pump and drive unit together.

Laying the Pipes

Guidelines for installing suction and pressure lines.

Safety and Inspection Equipment

Details on safety equipment like gauges and safety devices.

Operation

Preparing for Initial Start-up

Steps for preparing the pump before its first operation.

Quality and Properties of the Flushing;Buffering and Quench Liquids

Details required qualities of liquids for seals and casings.

Bringing the Pump into Operation

Steps to start and operate the pump.

Taking the Pump out of Operation

Procedures for stopping and preparing the pump for downtime.

Special Applications of the Pump

Considerations for food transport and explosive atmospheres.

Maintenance Cycles and Intervals

Maintenance

Maintenance

General guidelines for pump and drive maintenance.

Universal Joints

Lubrication and maintenance for universal joints.

Drive Shaft Bearing and Bearing Lubrication

Details on maintenance and lubrication of drive shaft bearings.

Shaft Seal

Maintenance overview for shaft seals (stuffing box, mechanical seal).

Mechanical Seal

Information on mechanical seal maintenance (generally maintenance-free).

V-Belt Drive

Maintenance instructions for V-belt drives.

Packing Ring Dimensions, Lubrication Amounts, and Flushing Flow Rate

Tables for packing rings, lubrication, and flow rates.

Disassembly and Assembly Instructions

Disassembling the Progressing Cavity Pump

Step-by-step guide for taking the pump apart.

Removing the Stator

Detailed steps for removing the pump stator.

Removing the Rotor and Rotor-Side Joint

Procedure for removing the rotor and its associated joint.

Removing the Universal Joint Shaft and the Drive-Side Joint

Steps to remove the universal joint shaft and drive-side joint.

Removing the Shaft Seal and Drive Shaft

Procedure for removing shaft seals and the drive shaft.

Removing the Stuffing Box

Detailed steps for removing the stuffing box assembly.

Removing the Mechanical Seal, Single-Acting

How to remove single-acting mechanical seals.

Removing the Mechanical Seal, Single-Acting with Quench

Steps for removing single-acting mechanical seals with quench.

Removing the Mechanical Seal, Single-Acting with Throttle Ring

Procedure for removing single-acting seals with throttle rings.

Removing the Mechanical Seal, Double-Acting

How to remove double-acting mechanical seals.

Removing the Angular-Contact and Groove Ball Bearing

Steps for removing ball bearings from the bearing bracket.

Assembling the Progressing Cavity Pump

Installing the Angular-Contact and Groove Ball Bearing

Procedure for installing ball bearings and spacer rings.

Installing the Shaft Seal While the Drive Shaft is Removed

Steps for installing shaft seals with the drive shaft out.

Installing the Stuffing Box

Procedure for installing the stuffing box assembly.

Installing the Mechanical Seal, General

General instructions for installing mechanical seals.

Installing the Mechanical Seal, Single-Acting

Steps for installing single-acting mechanical seals.

Installing the Mechanical Seal, Single-Acting with Quench

Procedure for installing single-acting seals with quench.

Installing the Mechanical Seal, Single-Acting with Throttle Ring

Steps for installing single-acting seals with throttle rings.

Installing the Mechanical Seal, Double-Acting

Procedure for installing double-acting mechanical seals.

Installing the Drive Shaft with Shaft Seal

Steps for installing the drive shaft with its associated shaft seal.

Installing the Rotor and Rotor-Side Joint

Procedure for installing the rotor and its side joint.

Tightening with Band-It Clamping Tool and Adapter J050

Instructions for tightening joint clamps using specific tools.

Tightening with Clamping Tool PoK-It II

Instructions for tightening joint clamps using the PoK-It II tool.

Installing the Universal Joint Shaft and the Drive-Side Joint

Steps for installing the universal joint shaft and drive-side joint.

Installing the Stator

Procedure for installing the pump stator.

Spare Parts

Sectional Drawings of Shaft Seals

Detailed diagrams of various shaft seal types.

Section Drawings for Series AE1+1 H, AE2+2 H, AE2+2 V, AE4+4 V; ID Construction Type

Diagrams for specific series AE1+1H, AE2+2H, AE2+2V, AE4+4V.

Sectional Drawing for Series AE1 N, AE2 N; ZD Construction Type

Diagrams for series AE1N, AE2N in ZD construction type.

Sectional Drawing for Series AE1+1 H, AE2+2 H; ZD Construction Type

Diagrams for series AE1+1H, AE2+2H in ZD construction type.

Sectional Drawing for Series AE2 H, AE4 H; ZD Construction Type

Diagrams for series AE2H, AE4H in ZD construction type.

Causes and Removal of Operational Faults

Clearance Certificate

Declaration According to EC Machinery Directive

Allweiler AE1F Series Specifications

General IconGeneral
BrandAllweiler
ModelAE1F Series
CategoryWater Pump
LanguageEnglish

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