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Allweiler
Water Pump
AE1F Series
Page 58 (13 Clearance Certificate)
Allweiler AE1F Series - 13 Clearance Certificate; Fig. 37 Clearance Certificate
64 pages
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Clearance ce
rtificate
52
Series AE1F, AE1L, AE.E, AE.N, AE.H, AE.V, AED1E,
AED2N
ID, ZD c
onstruction types
BA-2011.11
760.0002 GB - 150 500
13
Clearance certificate
Fi
g.
3
7 C
le
ar
an
ce
cer
ti
fi
cat
e
57
59
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 About These Instructions
7
Who Should Read These Instructions
7
Related Documents
7
Warning Notices and Symbols
7
Technical Terms
8
Safety Notices
8
Keep Information Accessible
8
Inspection
8
Warranty
8
2 Safety
9
Dangers of Failure to Observe Safety Notices
9
Proper Use
9
Avoiding Common Mistakes (Examples)
9
General Safety Notices
9
Product Safety
9
Operator's Responsibilities
10
Personnel Responsibilities
10
Safety Precautions
10
Authorized Operating Personnel
10
Safety Measures During Normal Operation
10
Safety at the Place of Installation
10
Maintenance and Repair
10
Removal of Malfunctions
10
Unauthorized Conversion and Production of Spare Parts
11
Impermissible Operating Methods
11
Protective Clothing
11
Residual Risks
11
3 Danger Points
12
Hazards When Working with the System
12
Dangers of Leaks
12
Dangers of Electrical Energy
12
Hazards Caused by Dust
12
Dangers of Moving Parts
12
Danger of Hot or Cold Parts
12
Operating in Potentially Explosive Atmospheres
12
Danger of Pumped Liquid
12
4 Design and Function
13
Application and Area of Usage
13
Labeling
13
Nameplate
13
ATEX Nameplate
13
Pump Model Label
13
Performance Data
13
Design
13
Structural Design
13
Bearing and Lubrication
13
Shaft Seal
14
Dimensions/ Branch Positions/Flanges
14
Noise Level
14
Non-Ionizing Radiation (EMC)
15
Operation
15
Pump Unit Design
15
Drive
15
Shaft Coupling and Safety Guarding
15
Base Plate
15
5 Transport, Storage, and Disposal
16
Packaging
16
Transportation
16
Preserving Progressing Cavity Pumps and Placing Them into Storage
16
Preserving
16
Storage
16
Removing Preservative
17
Preservatives
17
Cleaning Agent
18
Disposal
18
6 Installation and Connection
19
Setting up the Pump
19
Foundation
19
Steel Frame Configuration
19
Characteristics of a Concrete Foundation
19
Fastening the Pump Unit to the Concrete Foundation
19
Characteristics of a Concrete
19
Foundation for Cast Base Plates
19
Mortaring the Base Plate
20
Base Plate
20
Coupling
20
Fig. 4 Check for Twisting
20
Fig. 5 Check Coupling Alignment
20
Assembling Pump and Drive
21
V-Belt Drive
21
Fig. 7 Check Angular Misalignment
21
Space Requirement for Maintenance and Repair
22
Laying the Pipes
22
Nominal Widths
22
Supports and Flange Connections
22
Cleaning the Pipes before Installation
22
Laying Auxiliary Piping for Additional Equipment
22
Safety and Inspection Equipment
23
Pressure and Vacuum Gauges
23
Safety Device in the Pressure Line
23
Electrical Connections
23
7 Operation
24
Preparing for Initial Start-Up
24
Filling the Pump with Liquid
24
Switching on Additional Equipment for Shaft Seals (if Present)
24
Quality and Properties of the Flushing/Buffering and Quench Liquids
25
Switching on Additional Equipment for Heating or Cooling the Stuffing Box Casing And/Or the Stator And/Or the Suction
25
Casing (Jacketed Casing)
25
Pump Rotation Difficulties
25
Checking the Direction of Rotation
25
Bringing the Pump into Operation
26
Starting
26
Drive
26
Checking Pump Capacity
26
Dry-Running Protection
26
Taking the Pump out of Operation
26
Stoppage
26
Measures for Longer Periods of Downtime
26
Special Applications of the Pump20
26
8 Maintenance Cycles and Intervals
27
9 Maintenance
28
General Monitoring
28
Universal Joints
28
Drive Shaft Bearing and Bearing Lubrication
28
Shaft Seal
29
Stuffing Box
29
Fig. 8 Cutting the Packing Rings
29
Mechanical Seal
30
V-Belt Drive
30
Drive Motors and (Variable) Gear24
30
Packing Ring Dimensions ( Section 9.1.4), Lubrication
31
Amounts for Joint ( Section 9.1.2), Storage ( Section 9.1.3), and Flushing Liquid Flow 11.2 Rate ( Section 7.1.2)
31
10 Maintenance
32
Disassembly and Assembly Instructions
32
Disassembling the Progressing Cavity Pump
32
Removing the Stator
32
Removing the Rotor and Rotor- Side Joint
32
Fig. 9 Removing the Joint Clamp
33
Fig. 10 Removing the Joint Sleeve
33
Fig. 11 Removing the Bushes for Joint Bolt
33
Removing the Universal Joint Shaft and the Drive-Side Joint
34
Removing the Shaft Seal and Drive Shaft
34
Removing the Stuffing Box
34
Fig. 12 Pressing out the Drive Shaft
34
Removing the Mechanical Seal, Single-Acting
35
Removing the Mechanical Seal, Single-Acting with Quench
35
Removing the Mechanical Seal, Single-Acting with Throttle Ring
35
Removing the Mechanical Seal, Double-Acting
36
Removing the Angular-Contact and Groove Ball Bearing
36
Fig. 13 Removing the Bearing
36
Assembling the Progressing Cavity Pump
37
Installing the Angular-Contact and Groove Ball Bearing
37
Installing the Shaft Seal While the Drive Shaft Is Removed
38
Installing the Stuffing Box
38
Installing the Mechanical Seal, General
38
Fig. 14 Two Single-Row Angular Contact Ball Bearings with Spacer Rings
38
Installing the Mechanical Seal, Single-Acting
39
Installing the Mechanical Seal, Single-Acting with Quench
39
Installing the Mechanical Seal
39
Fig. 15 Joint of the Outermost Encasement Points against the Direction of Installation
39
Single-Acting with Throttle Ring
40
Installing the Mechanical Seal, Double-Acting
40
Installing the Drive Shaft with Shaft Seal
40
Installing the Rotor and Rotor-Side Joint
41
Fig. 16 Pulling in the Drive Shaft
41
Fig. 17 Pressing in the Joint Bush
41
Tightening with Band-It Clamping Tool and Adapter J050
42
Fig. 18 Securing the Joint Sleeve
42
Fig. 19 Apply Pressure to the Joint Clamp Strap
42
Tightening with Clamping Tool Pok- It II
43
Fig. 20 Band-It Clamping Tool and Adapter J050
43
Fig. 21 Tightening the Joint Clamps
43
Fig. 22 Shearing off the Joint Clamp
43
Fig. 23 Canting and Shearing off the Joint
43
Installing the Universal Joint Shaft and the Drive-Side Joint
44
Installing the Stator
44
11 Spare Parts
45
Index of Spare Parts and Recommended Spare/Reserve Parts
46
Sectional Drawing for Series AE1F, AE1L, AE1E, AE2E, AE1N, AE2N, AE4N, AED1E, AED2N; ID Construction Type
49
Fig. 24 Sectional Drawing for Series AE1F
49
Sectional Drawings of Shaft Seals
50
Fig. 25 P02 Stuffing Box with Flushing Ring
50
Fig. 26 P03 Stuffing Box with Internal Seal
50
Fig. 27 P04 Stuffing Box with External Seal Chamber Ring
50
Fig. 28 G0K and G0N Mechanical Seal, Single-Acting
50
Fig. 29 G0S and G0T, Mechanical Seal, Single-Acting with Throttle Ring
50
Fig. 30 G0Q Mechanical Seal, Single-Acting with Quench
50
Fig. 31 G0D Double-Acting Mechanical Seal
50
Section Drawings for Series AE1+1H, AE2+2H, AE2+2V, AE4+4V; ID Construction Type
51
Fig. 32 Sectional Drawings for Series AE1+1H
51
Sectional Drawings for Series AE2H, AE4H; ID Construction Type
52
Fig. 33 Sectional Drawings for Series AE2H
52
Sectional Drawing for Series AE1N, AE2N; ZD Construction Type
53
Fig. 34 Sectional Drawing of Series AE1N, AE2N; ZD Construction Type
53
Sectional Drawing for Series AE1+1H, AE2+2H; ZD Construction Type
54
Fig. 35 Sectional Drawings of Series AE1+1H, AE2+2H; ZD Construction Type
54
Sectional Drawing for Series AE2H, AE4H; ZD Construction Type
55
Fig. 36 Sectional Drawings of Series AE2H, AE4H; ZD Construction Type
55
12 Causes and Removal of Operational Faults
56
13 Clearance Certificate
58
Fig. 37 Clearance Certificate
58
14 Declaration According to EC Machinery Directive
59
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