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Altronic DD-40NTV-O - User Manual

Altronic DD-40NTV-O
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INSTALLATION INSTRUCTIONS
DIGITAL ANNUNCIATOR
DD-40NTV-O, DD-40NTV-U
DEVIATION FROM THESE INSTRUCTIONS MAY LEAD TO IMPROPER OP-
ERATION OF THE MACHINE WHICH COULD CAUSE PERSONAL INJURY
TO OPERATORS OR OTHER NEARBY PERSONNEL.
WARNING:
www.altronicinc.com
FORM DD-40NTV II 12-09
www.altronicinc.com
1
1.0 OVERVIEW
1.1 The Altronic DD-40NTV digital annunciator is an electronic, 40-
point monitor and shutdown device. The annunciator has a built-
in hourmeter/tachometer, overspeed and underspeed
*
protection,
and pre-/post-lube control
*
. Local display and remote communi-
cation (via ModBus RTU) is included for all critical operating pa-
rameters, including the internal battery, supplied DC power, and
CD ignition shutdown lead voltages.
1.2 The DD-40NTV annunciator is suitable for use in Class I, Division 2,
Group C or D hazardous areas and consists of the following items:
DD-40NTV-O
Annunciator, 40 normally-open points
DD-40NTV-U
Annunciator, 40 normally-closed or open
points (can be mixed)
691200-3 Power Supply: 10–30 Vdc, 50 mA max.
or 100–400 volt negative ground CD ignition systems
693115-1 Cable, DB-25 (2 required for DD-40NTV-U
unit only)
693116-1 Cable, D:B-9 (for RS-232 serial communications)
1.3 RS-232/RS-485 serial communications are provided for
remote engine monitoring via modem or satellite. Serial
communications require the use of the DC power option.
1.4 For reliable operation, the following instructions must be
adhered to strictly.
DEVIATION FROM THESE INSTRUCTIONS MAY LEAD TO
IMPROPER OPERATION OF THE MACHINE WHICH COULD
CAUSE PERSONAL INJURY TO OPERATORS OR OTHER
NEARBY PERSONNEL.
WARNING:
NOTE: The DD-40NTV annun-
ciator may also be used with
the 691200-1 Power Supply
to emulate the function of
the DD-40NTS system. For
more detail, refer to Form
DD-40NTS II 5-02.
Features designated by an
*
in these Installation Instructions
are NOT available if using the 691200-1 Power Supply.
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Summary

1.0 OVERVIEW

1.1 Product Description

Describes the Altronic DD-40NTV digital annunciator as a 40-point monitor and shutdown device.

1.2 System Components

Lists the essential items included with the DD-40NTV annunciator for Class I, Division 2 use.

1.3 Communication Capabilities

Details the availability of RS-232/RS-485 serial communications for remote engine monitoring.

2.0 MOUNTING INSTRUCTIONS

2.1 Annunciator Unit Mounting

Provides instructions for securely mounting the annunciator unit to a flat surface.

2.2 Power Supply Mounting

Details how to mount the 691200-3 Power Supply directly to the back of the annunciator.

3.0 WIRING AND CONNECTIONS

3.1 Power Supply Connection

Explains the connection between the annunciator unit and power supply via a DB-9 connector.

3.2 Sensor Lead Terminal Connections

Describes connecting sensor leads to the removable terminal strips on the annunciator.

3.3 Terminal Strip Wiring Best Practices

Offers guidance on stripping wires and securely tightening them in terminal strips.

3.4 Sensor Wire Quality and Termination

Advises on wire condition, new wiring, and suitable termination methods.

CAUTIONS ON SENSOR WIRING AND TESTING

Sensor Wiring Precautions

Highlights critical sensor wiring rules, including separation from other wiring and insulation requirements.

Sensor Compatibility and Testing Warnings

Warns about checking sensors and potential issues from past exposure to high voltage.

4.0 ANNUNCIATOR CONFIGURATION

4.1 Initial Configuration Steps

Explains that the DD-40NTV unit must be configured before use, mentioning emulation modes.

4.2 Mode Selection and Programming

Details the four selectable operating modes and how to program them.

4.3 Program RPM 1 (Pulses Per Revolution)

Guides on setting the RPM pre-divide number, specifying signal sources and range.

4.4 Program RPM 2 (Overspeed Setpoint)

Explains how to set the RPM overspeed value and disable the function.

4.5 Program RPM 12 (Underspeed Setpoint)

Guides on setting the RPM underspeed value and disabling the function.

4.6 Program Pre-Lube Time (P1)

Details setting the time delay for the LUBE output actuation on start-up.

4.7 Program Post-Lube Time (P2)

Explains setting the time delay for the LUBE output after a manual STOP or SHUTDOWN.

4.8 Program Timer 2 (Fault Delay)

Describes setting the time delay for tripping SDI and OUTPUT 2 after a fault.

4.9 Program Output SW1 State

Guides on selecting the RUN state (N.O. or N.C.) for output SW1.

4.10 Program Output SW2 State

Guides on selecting the RUN state (N.O. or N.C.) for output SW2.

4.11 Program Serial Mode Selection

Explains how to select the type of serial communications (RS-232/RS-485, ASCII/Modbus).

4.12 Program Baud Rate Selection

Details selecting the baud rate for serial communications (9600 or 38.4k).

4.13 Program Node Number

Guides on setting the unique node number for serial communication identification.

4.14 Program Hours Setting

Explains how to set the pre-programmed number of operating hours.

4.15 Program Power Supply Type

Details selecting the type of power supply used (691200-1 or 691200-3).

4.16 Timer Key Configuration

Explains how to view and change Class B1 and B2 timer delays.

4.17 Default Settings Overview

Lists the factory default settings for various parameters.

5.0 KEYPAD DESCRIPTION AND FUNCTION

5.1 MENU Key Operation

Explains how the MENU key allows viewing and changing various annunciator settings.

5.2 UP ARROW Key Operation

Describes using the UP ARROW key to increment selections or view data.

5.3 DOWN ARROW Key Operation

Describes using the DOWN ARROW key to decrement selections or view data.

5.4 ENTER Key Operation

Explains the ENTER key's role in saving selections and canceling lubrication.

5.5 STOP Key Operation

Details how the STOP key initiates a shutdown condition.

5.6 RESET Key Operation

Explains how the RESET key clears faults and resets timers/outputs.

5.7 TEST Key Functionality

Describes using the TEST key for battery, voltage, and sensor input tests.

5.8 TIMER Key Functionality

Explains how the TIMER key allows viewing or modifying B1 and B2 delay timers.

5.9 Keypad Password Protection

Details the keypad sequence required to modify values, preventing unauthorized changes.

5.10 Cancel Timers Function

Explains the key combination to cancel active timers.

6.0 OPERATION SUMMARY

Introduces the operation section, referencing a chart for details.

6.1 OPERATING SEQUENCE AND STATES

6.2 RPM and Hourmeter Display

Explains how to view RPM, hourmeter, and voltage readings using UP/DOWN keys.

6.3 RPM Overspeed Protection

Describes the annunciator's overspeed monitoring and its impact on fuel/ignition outputs.

6.4 RPM Underspeed Protection

Details the annunciator's underspeed monitoring and its impact on fuel/ignition outputs.

6.5 Battery Information and Replacement

Provides information on the power supply's lithium battery life and replacement.

7.0 FAULT OUTPUTS

7.1 Digital Output SW1 and SW2 Ratings

States the ratings for the two digital outputs, SW1 and SW2.

7.2 SW1 Trip Behavior

Explains that SW1 trips immediately upon a fault or STOP key press.

7.3 SDI and SW2 Trip Behavior

Describes SDI and SW2 tripping after a pre-programmed delay or STOP key press.

7.4 Power Supply Electrical Ratings

Lists voltage and current ratings for the 691200-1 and 691200-3 power supplies.

8.0 PRE-LUBE;POST-LUBE OUTPUT

8.1 LUB Output Rating and Type

Specifies the LUB output is a solid-state device rated at 400 VDC, 0.5A max.

8.2 LUB Actuation Conditions

Details the conditions under which the LUB output remains actuated (RESET/STOP/FAULT).

9.0 SERIAL COMMUNICATIONS

9.1 Communication Protocol Selection

Outlines the selectable communication protocols: RS-232 or RS-485 using ASCII or Modbus RTU.

9.2 Master;Slave Operation Mode

Explains the RS-485 system's master/slave design where units respond to node addresses.

9.3 Node Numbering for Identification

Describes the use of node numbers (1-99) to identify slave units in serial communication.

9.4 ASCII Communication Characteristics

Details how ASCII characters are used for communication, simplifying debugging.

9.5 Communication Parameters Settings

Lists key communication parameters: Baud Rate, Data Bits, Stop Bits, and Parity.

9.6 Command Structure

Explains the format and components of commands used in the annunciator's protocol.

STANDARD COMMANDS AND RESPONSES

Lists standard commands and their expected responses from the annunciator.

9.7 RS-485 COMMUNICATIONS

Details RS-485 communication setup including half duplex and electrical range.

RS-485 Wiring and Loading Guidelines

Provides recommendations for RS-485 wiring, shielding, and wire gauge selection.

9.8 RS-232 COMMUNICATIONS

Provides guidelines for RS-232 communication, including wire length limits.

9.9 Modbus Structure and Registers

Details the Modbus RTU slave operation and lists the available registers and their values.

SPECIFICATIONS AND DIMENSIONS (DD-40 NTV-O)

Product Specifications Overview

Summarizes key specifications and provides dimensional drawings for the DD-40NTV-O model.

SPECIFICATIONS AND DIMENSIONS (DD-40 NTV-U)

Product Specifications Overview

Summarizes key specifications and provides dimensional drawings for the DD-40NTV-U model.

Altronic DD-40NTV-O Specifications

General IconGeneral
BrandAltronic
ModelDD-40NTV-O
CategoryControl Systems
LanguageEnglish

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