EasyManua.ls Logo

Altronic DE-3000+ Series - User Manual

Default Icon
77 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
Operating Instructions
DE-3000+ Series Configurable Safety Shutdown and Control System
with Graphing Capabilities
Form DE-3000+ IOI 8-15
Question and Answer IconNeed help?

Do you have a question about the Altronic DE-3000+ Series and is the answer not in the manual?

Summary

1.0 Overview of DE-3000+ System

1.1 Document Navigation Aids

Locating subjects via section index and glossary.

1.2 DE-3000+ System Description

Details the controller's electronic, microprocessor-based design and capabilities.

1.3 DE-3000+ System Components

Lists the four main components: MIDAS HMI, computer module, terminal module, and power supply.

2.0 10 Color MIDAS HMI

2.1 HMI Connectivity and Ports

Details the Ethernet, Serial, and USB ports available on the MIDAS HMI.

2.2 HMI Display Features

Describes the status strip, trends, bar graphs, and logging capabilities.

2.3 HMI Communication Protocol

Explains the Modbus TCP/IP protocol used for HMI to computer module communication.

3.0 Computer Module (DE-3000+)

3.1 Module Description and Connection

Describes the computer module's rail-mounting and connection to terminal/HMI.

3.2 Module Power Requirements

Specifies the 10-32VDC, 0.2A max power requirement for the module.

3.3 Home Page Overview

Details the overview provided by the DE-3000+ Home page.

3.4 Network Settings Configuration

Explains how to configure the system's IP address and network settings.

3.5 Serial Port Settings

Describes the serial port configuration and recommended settings.

4.0 Power Supply Module

4.1 Module Function and Output Modules

Explains the module's role and the use of industry-standard output modules.

4.2 Output Operation and Indicators

Describes N/O, N/C operation and associated LED indicators.

4.3 Standard and Custom Output Modules

Details usage of custom modules for fuel valve and ignition control.

4.4 Power Input and Protection

Specifies power input terminals, fuse, and power LED.

4.5 Serial Communication Ports

Explains external connections for RS-485 communication ports.

4.6 Engine Sense Rotation Inputs

Describes IGN IN and PU IN terminals for engine rotation detection.

5.0 Terminal Module

5.1 Module Description and Connections

Describes the terminal module's interface role and connections.

5.2 Transducer Compatibility

Lists compatible Altronic transducer series for inputs.

5.3 Input Expansion

Details adding terminal boards to increase input capacity.

5.4 Pressure Transducers

Details pressure transducer types, ranges, and connections.

5.5 Differential Measurements

Explains how to measure differential pressures or temperatures.

5.6 Temperature Transducer

Details temperature transducer types, ranges, and connections.

5.7 Thermocouple Inputs

Describes thermocouple input capabilities and compensation.

5.8 N;O and N;C Inputs

Explains wiring for normally-open and normally-closed sensor inputs.

6.0 Mounting Procedures

6.1 10 Color MIDAS HMI Mounting

Details the through-panel mounting instructions for the HMI.

6.2 Power Supply Module Mounting

Describes mounting the power supply module onto DIN rails or connecting it.

6.3 Terminal Module Mounting

Details mounting the terminal module onto DIN rails or connecting it.

6.4 Pressure Transducer Mounting

Provides guidance on mounting pressure transducers.

7.0 Wiring Instructions

7.1 System Component Wiring

Describes wiring between system components like HMI, terminal, and power supply.

7.2 Power Supply Wiring

Explains how to connect power supply wires to the computer module and power supply.

7.3 Connecting HMI to Earth Ground

Details the procedure for connecting the MIDAS HMI to earth ground.

7.4 MIDAS HMI Power Supply Requirements

Outlines the power supply requirements and considerations for the MIDAS HMI.

7.5 Sensor Wiring Discrete Inputs

Provides detailed instructions for wiring discrete sensor inputs.

8.0 Hazardous Area Operation

8.1 Installation Requirements

Lists requirements for installing the system in hazardous locations.

9.0 10 MIDAS HMI Main Menu Navigation

9.1 HMI Buttons and Navigation

Describes the function of the HMI's bezel buttons for navigation.

9.2 Accessing HMI Screens

Explains how to navigate through Main Menu and HMI Utility screens.

9.3 User Login and Credentials

Details the process for logging into the MIDAS HMI.

9.4 Write Control Enablement

Explains how to enable write control for modifying setpoints.

9.5 Alarm Enable and Setup

Details the two-step process for enabling and activating alarms.

9.6 Menu Popup Navigation

Describes accessing screens via the Menu Popup at the bottom of HMI screens.

9.7 Screen Navigation with Arrow Keys

Explains using arrow keys to navigate between HMI screens.

9.8 Accessing the Home Screen

Describes how to access the Home screen from the Main Menu.

9.9 Starting the Controller

Explains how to send a command to start the DE-3000+ controller.

9.10 Stopping the Controller

Describes using the STOP key for a manual stop condition.

9.11 Handling Unavailable Menus

Explains how the HMI indicates unavailable menu functions.

9.12 Test Mode Functionality

Details the function of the TEST key for disabling outputs and testing sensors.

9.13 Canceling Timers

Explains the function of the CANCEL TIMERS key.

9.14 Resetting Faults and Timers

Describes the RESET key's function to clear faults and reset timers.

9.15 Initiating and Canceling Cooldown

Explains how to initiate and cancel the cool-down timer.

9.16 Linear Ramp Popup Access

Describes accessing the Linear Ramp popup for setting values.

9.17 Lube Flow Feature Access

Explains accessing the Lube Flow feature if configured.

9.18 Terminal Module Screens

Describes accessing and navigating Terminal Module screens.

9.19 Channel Status Screens

Explains accessing and using Channel Status screens for monitoring.

9.20 Process Screen Access

Describes accessing the Process screen for monitoring and modifying setpoints.

9.21 Driver Screen Access

Explains accessing the Driver screen for engine/motor related channels.

9.22 PID Screens Access and Modification

Details accessing and modifying PID values and setpoints.

9.23 Control SP Status Screens

Explains accessing and modifying Control SP values.

9.24 Class Timer Screens

Explains accessing Class Timer screens for input class and time monitoring.

9.25 Raw Modbus Register Screens

Explains accessing Raw Modbus Register screens for monitoring actual values.

9.26 Trend Screens Access

Explains accessing trend screens for understanding channel behavior.

9.27 SD Card Status Popup

Details SD card capacity, status, formatting, and report generation.

9.28 Firmware Information Popup

Explains accessing the firmware date for CPU and terminal board.

9.29 System Status Popup

Explains accessing system status for HMI battery and communication.

9.30 IP Address Configuration Popup

Explains how to configure the IP address for network communication.

9.31 Time Manager Popup

Describes accessing and modifying the HMI's current time.

9.32 Event Screen Access

Explains accessing the Event screen for a log of controller events.

9.33 Alarm Viewer Access

Explains accessing the Alarm Viewer for active and unaccepted alarms.

9.34 Screenshot Functionality

Details how to take and retrieve screenshots from the HMI.

10.0 Manual Mode Operation

10.1 Manual Start Procedure

Describes the procedure to manually start the engine using the RESET button.

11.0 Auto Start Sequences

11.1 Auto Start Configuration

Requirements for enabling and defining the AUTO START sequence.

11.2 State 0: Shutdown

Defines the initial engine stopped condition for AUTO START.

11.3 State 1: Begin Auto Start Sequence

Describes the initial timed delay period in the AUTO START sequence.

11.4 State 2: Begin Cranking

Details the state where engine cranking begins after programmed delay.

11.5 State 3: Purge 1 No Fuel No Ignition

Describes the first engine purge cycle without fuel or ignition.

11.6 State 4: Purge 2 No Fuel With Ignition

Describes the second purge cycle with ignition but no fuel.

11.7 State 5: Starting Fuel and Ignition On

Details the state where fuel and ignition are enabled for engine start.

11.8 State 6: Engine Started

Describes the state after engine speed increases and starter is disabled.

11.9 State 7: Engine Running Unloaded Warmup

Details the state for unloaded engine warmup before PID control.

11.10 State 8: Engine Running PID Output Control Starts

Describes the state where PID output control begins based on configuration.

12.0 OEM Engine Control

12.1 OEM Engine Control Configuration

Explains how to configure the DE-3000+ for OEM Engine Control.

12.2 OEM Engine Control Sequence

Describes the sequence of operation for OEM Engine Control.

12.3 Pre-Lube Disconnect

Details the requirement for Pre-Lube disconnect before its time expires.

12.4 Crank;Multi-Start Disconnect RPM

Specifies the RPM requirement for Crank/Multi-Start disconnect.

12.5 Auxiliary and Start;Run Signal Timing

Describes the timing behavior of auxiliary and start/run signals.

12.6 Manual Stop or Fault Behavior

Explains how signals behave upon manual stop or fault detection.

13.0 Selecting a Control Strategy

13.1 Application Considerations

Offers general guidelines for selecting the most suitable control strategy.

13.2 Throughput Control Options

Discusses controlling compressor throughput via capacity and engine speed.

13.3 RPM Control

Details using analog outputs for engine speed control via governors.

13.4 Capacity Control Outputs

Explains analog and digital outputs for capacity control.

13.5 Primary Control Input Selection

Basis for selecting primary control input based on site conditions.

13.6 Control Relationship Definition

Defines direct and inverse acting relationships for control inputs/outputs.

13.7 Secondary Control Setpoint Options

Details options for modifying secondary control setpoints.

14.0 PID Control

14.1 PID Control Application

Discusses applying PID control to analog outputs for processes.

15.0 Cascade Control

15.1 Cascade RPM Control

Explains how cascade control enables engine speed control based on setpoints.

16.0 Linear;Ramp Control

16.1 Linear;Ramp Control Mapping

Describes mapping channel setpoints to 4-20mA states for control.

16.2 Linear;Ramp Control Example

Provides an example of setting up linear/ramp control for suction pressure.

17.0 Pulse Control

17.1 Pulse Control Options

Describes the pulsed digital output control for solenoid/motor valves.

18.0 Test Mode

18.1 Entering Test Mode

Explains how to enter test mode for sensor testing without output tripping.

18.2 Analog Channel Testing

Describes how high/low indications appear when testing analog channels.

18.3 Ending Test Mode

Explains how to exit test mode using the CANCEL TIMERS button.

19.0 Cool-Down Mode

19.1 Cool-Down Mode Operation

Explains how cool-down mode prevents faults on low sensors.

19.2 Cool-Down Timer Expiry

Describes the status indication when the cool-down timer expires.

20.0 Calibration of Transducer

20.0 Transducer Calibration Procedure

Provides step-by-step instructions for calibrating transducers.

21.0 Integrated Timer Outputs

21.1 Integrated Timer Function

Explains the function of digital outputs configured as integrated timers.

22.0 Programming the DE-3000+

22.1 Terminal Program Download

Provides the URL to download the DE-3000+ PC terminal program.

23.0 Modbus Functionality

23.1 Modbus Compliance and Limitations

Details Modbus RTU compliance and supported functions for the DE-3000+.

24.0 Modbus Register List

24.0 Register Descriptions (Addresses 40001-40111)

List of Modbus registers for status, inputs, and outputs.

24.0 Register Descriptions (Addresses 40112-40258)

Continued list of Modbus registers for inputs and outputs.

24.0 Register Descriptions (Addresses 40258-41103)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 41104-41446)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 41467-41466)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 41467-41703)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 41704-43004)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 43004-43660)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 43653-43960)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 43961-44002)

Continued list of Modbus registers for inputs and setpoints.

24.0 Register Descriptions (Addresses 44609-44654)

Continued list of Modbus registers for service meters.

24.0 Register Descriptions (Addresses 44655-47948)

Continued list of Modbus registers for service meter reset values.

24.0 Register Descriptions (Addresses 47938-48124)

Continued list of Modbus registers for service meter labels.

24.0 Register Descriptions (Addresses 42885-43004)

Continued list of Modbus registers for sensor limits and setpoints.

24.0 Register Descriptions (Addresses 42971-43746)

Continued list of Modbus registers for sensor limits and setpoints.

24.0 Register Descriptions (Addresses 43747-44002)

Continued list of Modbus registers for sensor limits and setpoints.

24.0 Register Descriptions (Addresses 44609-44654)

Continued list of Modbus registers for service meter hours remaining.

24.0 Register Descriptions (Addresses 44625-40249)

Continued list of Modbus registers for service meter reset values.

24.0 Register Descriptions (Addresses 40247-40249)

Continued list of Modbus registers for service meter resets.

25.0 Key Press Table

25.0 Key Press Function Mapping

Maps keypad inputs (KP) to their corresponding functions.

26.0 Notes and Explanations

26.1 Modbus Write Counter Notes

Notes regarding Modbus/Keypad and ASCII write counters.

26.2 Auto;Manual Control of Analog Outputs

Details on controlling analog outputs in auto/manual modes.

26.3 Setpoint Class and Time Notes

Notes explaining setpoint class and time associations.

26.4 Calibration Notes

Notes related to transducer calibration procedures.

26.5 Hour;Service Meter Notes

Notes regarding hour/service meter readings and representation.

Glossary of Terms

Actuator Definition

Definition of electromagnetic devices converting current to motion.

Analog Input Definition

Definition of inputs accepting voltage signals (0-5V).

Analog Output Definition

Definition of outputs providing 4-20mA current for control.

Capacity Control Definition

Definition of reducing gas volume moved per compressor cycle.

Compressor Cycle Definition

Definition of a full rotation of the compressor drive shaft.

Control Setpoints Definition

Definition of programmed values for optimizing equipment function.

Crank Disconnect Definition

The RPM setting at which the starting device is de-energized.

Cranking Delay Definition

Time after auto-start command before cranking begins.

Altronic DE-3000+ Series Specifications

General IconGeneral
BrandAltronic
ModelDE-3000+ Series
CategoryControl Systems
LanguageEnglish

Related product manuals