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Amana AMVE - User Manual

Amana AMVE
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AMVE
AIR HANDLERS
INSTALLATION & OPERATING INSTRUCTIONS
1 Important Safety Instructions ..............................................................2
2 Shipping Inspection .............................................................................3
2.1 Parts .....................................................................................................3
2.2 Handling ...............................................................................................3
3 Codes & Regulations ...........................................................................3
4 Replacement Parts ...............................................................................3
5 Pre-Installation Considerations ..........................................................3
5.1 Preparation ...........................................................................................3
5.2 System Matches ...................................................................................3
5.3 Interconnecting Tubing .........................................................................3
5.4 Clearances ...........................................................................................3
5.5 Horizontal Applications .........................................................................4
6 Installation Location .............................................................................4
6.1 Upow Installation ................................................................................4
6.2 Horizontal Left Installation ....................................................................4
6.3 Downow/Horizontal Right Installation .................................................4
7 Refrigerant Lines ..................................................................................7
7.1 Tubing Size ........................................................................................... 7
7.2 Tubing Preparation ...............................................................................7
7.3 Tubing Connections .............................................................................. 7
8 Condensate Drain Lines ......................................................................8
9 Ductwork ...............................................................................................9
9.1 Return Ductwork ................................................................................... 9
10 Return Air Filters ................................................................................9
11 Electric Heat ........................................................................................9
12 Electrical and Control Wiring .......................................................... 11
12.1 Building Electrical Service Inspection ............................................... 11
12.2 Wire Sizing ....................................................................................... 11
12.3 Maximum Overcurrent Protection (MOP) ......................................... 11
12.4 Electrical Connections – Supply Voltage ......................................... 12
12.4.1 Air Handler Only (Non-Heat Kit Models) ........................................12
12.4.2 Air Handler - Non-Circuit Breaker Heat Kits ..................................12
12.4.3 Air Handler With Circuit Breaker Heat Kit ...................................... 12
12.5 Low Voltage Connections ................................................................. 12
13 Achieving 1.4% & 2% Low Leakage Rate ....................................... 12
14 Miscellaneous Start-Up Checklist ................................................... 12
14.1 Circulator Blower ..............................................................................14
14.2 AMVE Motor Orientation ...................................................................14
15 Troubleshooting ...............................................................................15
15.1 Electrostatic Discharge (ESD) Precautions .................................... 15
16 CoolCloud HVAC Phone Application ..............................................15
17 Quick Start Guide for Communicating
Outdoor Units ...................................................................................15
17.1 Charging ...........................................................................................16
18 Electric Heater Kit Testing ............................................................... 16
19 Dehumidication ..............................................................................16
20 Auxiliary Alarm Switch ..................................................................... 16
21 Push Buttons ....................................................................................16
22 Accessory Control (Humidiers, Dehumidiers,
Ventilators) ........................................................................................17
23 Ramping Proles ..............................................................................17
24 Electric Air Cleaning ........................................................................18
25 Air Handler Troubleshooting Matrix ...............................................19
25 Air Handler Troubleshooting Matrix (Continued) ..........................20
26 Air Handler Display ..........................................................................21
26 Air Handler Display (Continued) .....................................................22
26 Air Handler Display (Continued) .....................................................23
27 Wiring Diagram .................................................................................24
28 Dehumidication Control Options ...................................................25
29 Start-Up Checklist .............................................................................27
ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL,
ADJUST, SERVICE OR REPAIR(HEREINAFTER, “SERVICE)
THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD
SERVICE THE EQUIPMENT. THE MANUFACTURER WILL
NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY
DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE
PROCEDURES. IF YOU SERVICE THIS UNIT, YOU ASSUME
RESPONSIBILITY FOR ANY INJURY OR PROPERTY
DAMAGE WHICH MAY RESULT. IN ADDITION, IN
JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES
TO SERVICE THE EQUIPMENT SPECIFIED IN THIS
MANUAL, ONLY LICENSED PERSONNEL SHOULD SERVICE
THE EQUIPMENT.
IMPROPER INSTALLATION, ADJUSTMENT, SERVICING OR
REPAIR OF THE EQUIPMENT SPECIFIED IN THIS MANUAL,
OR ATTEMPTING TO INSTALL, ADJUST, SERVICE OR REPAIR
THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT
PROPER TRAINING MAY RESULT IN PRODUCT DAMAGE,
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
WARNING
This device, which was assembled by Daikin Comfort Technologies
L.P., contains a component that is classied as an intentional radiator.
This intentional radiator has been certied by the FCC: FCC ID
QOQBGM111. And this international radiator has an Industry Canada ID:
IC 5123A-BGM111.
This device complies with Part 15 of the FCC’s Rules. Operation of this
device is subject to two conditions:
(1) This device may not cause harmful interference; and
(2) This device must accept any interference received, including
interference that may cause undesirable operation.
And this device meets the applicable Industry Canada technical
specications.
The manufacturer of the intentional radiator (model no. BGM111) is
Silicon Laboratories Finland Oy, which can be contacted by calling 617-
951-0200. (www.silabs.com)
Daikin Comfort Technologies, L.P. may be contacted by calling 713-861-
2500, or at 19001 Kermier Rd., Waller TX 77484.
(www.DaikinComfort.com)
WARNING
DO NOT BYPASS SAFETY DEVICES
© 2022 Daikin Comfort Technologies Manufacturing, L.P.
19001 Kermier Rd., Waller, TX 77484
www.goodmanmfg.com - or - www.amana-hac.com
P/N: IOA-4040 Date: December 2022
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
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Summary

General Safety Warnings

Important Safety Instructions

Covers critical safety information, warnings, and precautions for installation and operation.

Shipping Inspection

Instructions for inspecting the unit upon receipt for shipping damage and verifying specifications.

Pre-Installation Considerations

Guidelines for preparation, system matching, tubing, and clearances before installation.

System Matching Requirements

Ensures compatibility by connecting only to manufacturer-approved and AHRI-listed systems.

Required Clearances

Details on maintaining minimum service clearances and ensuring proper slope for condensate lines.

Installation Location Guidelines

Upflow Installation Procedure

Procedure for removing drain pan components and connecting the primary drain port.

Downflow and Horizontal Right Installation

Instructions for using the mandatory downflow kit (DFK) to prevent coil pan sweating.

Refrigerant Line Installation

Tubing Preparation and Brazing

Guidelines for brazing, using quenching cloth, appropriate alloy, and proportional heat.

Condensate Drain Line Installation

Ductwork and Filter Installation

Return Ductwork Requirements

Avoid locating return ductwork in areas with toxic fumes or odors.

Return Air Filters

Instructions for installing and selecting appropriate return air filters.

Electric Heat Kit Installation

Heat Kit Selection Guide

Guidance on selecting appropriate heat kits based on air handler model and specifications.

Electrical and Control Wiring

Building Electrical Service Inspection

Inspect power supply and verify voltage agreement with unit requirements.

Wire Sizing Requirements

Size wires for ampacity and voltage drop, using correct temperature rating.

Supply Voltage Electrical Connections

Connect power, ground; use copper conductors and proper strain relief.

Low Voltage Connections

Use Class 2 wire for controls; observe wire length limits.

Achieving Low Airflow Leakage Rates

Start-Up and Configuration

Circulator Blower Check

Verify blower operation and speed settings per specification sheet.

AMVE Motor Orientation

Orient motor with connections down to prevent water collection.

Troubleshooting and Diagnostics

ESD Precautions

Discharge static before touching components to prevent damage.

CoolCloud HVAC Phone Application

System Operation and Controls

System Charging Procedure

Set charge mode via app/board for 60 minutes.

Auxiliary Alarm Switch Function

Connect condensate switch to AUX alarm for error reporting.

Control Push Button Navigation

Use buttons to navigate menus and select options.

Advanced Features and Controls

Accessory Control Integration

Connect and control accessories via thermostat or phone app.

Circulator Blower Ramping Profiles

Select profiles for enhanced cooling performance and comfort.

Troubleshooting Matrix

Air Handler Display Menus

Air Handler Display Menu Options (Continued)

Further details on LED display menu options for status and configuration.

Air Handler Display System Status Codes

List of LED codes and their corresponding system status descriptions.

Wiring Diagram and Notes

Dehumidification Control Options

Homeowner Maintenance Recommendations

Filter Replacement or Cleaning

Check filters monthly; replace disposable or clean reusable filters.

Aluminum Coil Cleaning (Servicer)

Flush coils with water; avoid corrosive chemicals for aluminum.

Troubleshooting Before Calling Servicer

Final Start-Up Checklist

Summary

General Safety Warnings

Important Safety Instructions

Covers critical safety information, warnings, and precautions for installation and operation.

Shipping Inspection

Instructions for inspecting the unit upon receipt for shipping damage and verifying specifications.

Pre-Installation Considerations

Guidelines for preparation, system matching, tubing, and clearances before installation.

System Matching Requirements

Ensures compatibility by connecting only to manufacturer-approved and AHRI-listed systems.

Required Clearances

Details on maintaining minimum service clearances and ensuring proper slope for condensate lines.

Installation Location Guidelines

Upflow Installation Procedure

Procedure for removing drain pan components and connecting the primary drain port.

Downflow and Horizontal Right Installation

Instructions for using the mandatory downflow kit (DFK) to prevent coil pan sweating.

Refrigerant Line Installation

Tubing Preparation and Brazing

Guidelines for brazing, using quenching cloth, appropriate alloy, and proportional heat.

Condensate Drain Line Installation

Ductwork and Filter Installation

Return Ductwork Requirements

Avoid locating return ductwork in areas with toxic fumes or odors.

Return Air Filters

Instructions for installing and selecting appropriate return air filters.

Electric Heat Kit Installation

Heat Kit Selection Guide

Guidance on selecting appropriate heat kits based on air handler model and specifications.

Electrical and Control Wiring

Building Electrical Service Inspection

Inspect power supply and verify voltage agreement with unit requirements.

Wire Sizing Requirements

Size wires for ampacity and voltage drop, using correct temperature rating.

Supply Voltage Electrical Connections

Connect power, ground; use copper conductors and proper strain relief.

Low Voltage Connections

Use Class 2 wire for controls; observe wire length limits.

Achieving Low Airflow Leakage Rates

Start-Up and Configuration

Circulator Blower Check

Verify blower operation and speed settings per specification sheet.

AMVE Motor Orientation

Orient motor with connections down to prevent water collection.

Troubleshooting and Diagnostics

ESD Precautions

Discharge static before touching components to prevent damage.

CoolCloud HVAC Phone Application

System Operation and Controls

System Charging Procedure

Set charge mode via app/board for 60 minutes.

Auxiliary Alarm Switch Function

Connect condensate switch to AUX alarm for error reporting.

Control Push Button Navigation

Use buttons to navigate menus and select options.

Advanced Features and Controls

Accessory Control Integration

Connect and control accessories via thermostat or phone app.

Circulator Blower Ramping Profiles

Select profiles for enhanced cooling performance and comfort.

Troubleshooting Matrix

Air Handler Display Menus

Air Handler Display Menu Options (Continued)

Further details on LED display menu options for status and configuration.

Air Handler Display System Status Codes

List of LED codes and their corresponding system status descriptions.

Wiring Diagram and Notes

Dehumidification Control Options

Homeowner Maintenance Recommendations

Filter Replacement or Cleaning

Check filters monthly; replace disposable or clean reusable filters.

Aluminum Coil Cleaning (Servicer)

Flush coils with water; avoid corrosive chemicals for aluminum.

Troubleshooting Before Calling Servicer

Final Start-Up Checklist

Amana AMVE Specifications

General IconGeneral
Model NumberAMVE
CategoryAir Handlers
BrandAmana
Model SeriesAMVE
Cooling Capacity1.5 - 5 Tons
AirflowUp to 2000 CFM
Motor TypeVariable Speed ECM
Voltage208/230V
StagesVariable Speed
Filter TypeStandard

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