Amana AVPEC59D14 - User Manual

AVPEC
AIR HANDLERS
INSTALLATION & OPERATING INSTRUCTIONS
© 2016-2018 Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com - or - www.amana-hac.com
P/N: IOA-4018D Date: December 2018
®
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
1 Important Safety Instructions --------------------------------------------------------- 2
2 Shipping Inspection ---------------------------------------------------------------------- 3
2.1 Parts ----------------------------------------------------------------------------------------- 3
2.2 Handling ------------------------------------------------------------------------------------ 3
3 Codes & Regulations -------------------------------------------------------------------- 3
4 Replacement Parts ----------------------------------------------------------------------- 3
5 Pre-Installation Considerations ------------------------------------------------------ 3
5.1 Preparation --------------------------------------------------------------------------------- 3
5.2 System Matches --------------------------------------------------------------------------- 3
5.3 Interconnecting Tubing ------------------------------------------------------------------ 3
5.4 Clearances ---------------------------------------------------------------------------------- 3
5.5 Horizontal Applications ------------------------------------------------------------------ 4
6 Installation Location -------------------------------------------------------------------- 4
6.1 Upflow Installation ----------------------------------------------------------------------- 4
6.2 Horizontal Left Installation ------------------------------------------------------------- 4
6.3 Downflow/Horizontal Right Installation --------------------------------------------- 4
7 Refrigerant Lines -------------------------------------------------------------------------- 7
7.1 Tubing Size ---------------------------------------------------------------------------------- 7
7.2 Tubing Preparation ----------------------------------------------------------------------- 7
7.3 Tubing Connections ----------------------------------------------------------------------- 7
8 Condensate Drain Lines ----------------------------------------------------------------- 8
9 Ductwork ----------------------------------------------------------------------------------- 9
9.1 Return Ductwork -------------------------------------------------------------------------- 9
10 Return Air Filters ------------------------------------------------------------------------ 9
11 Electric Heat ------------------------------------------------------------------------------ 9
12 Electrical and Control Wiring -------------------------------------------------------- 11
12.1 Building Electrical Service Inspection ----------------------------------------------- 11
12.2 Wire Sizing ------------------------------------------------------------------------------- 11
12.3 Maximum Overcurrent Protection (MOP) ----------------------------------------- 11
12.4 Electrical Connections – Supply Voltage ------------------------------------------- 12
12.4.1 Air Handler Only (Non-Heat Kit Models) ---------------------------------------- 12
12.4.2 Air Handler - Non-Circuit Breaker Heat Kits ------------------------------------ 12
12.4.3 Air Handler With Circuit Breaker Heat Kit -------------------------------------- 12
13 Achieving 1.4% & 2% Low Leakage Rate ------------------------------------------ 12
14 Miscellaneous Start-Up Checklist -------------------------------------------------- 12
14.1 Auxiliary Alarm Switch ----------------------------------------------------------------- 14
14.2 Circulator Blower ------------------------------------------------------------------------ 14
14.3 AVPEC Motor Orientation ------------------------------------------------------------- 14
14.4 Accessory Contacts ---------------------------------------------------------------------- 14
15 Troubleshooting -------------------------------------------------------------------------- 15
15.1 Electrostatic Discharge (ESD) Precautions ---------------------------------------- 15
15.2 Diagnostic Chart ------------------------------------------------------------------------ 15
15.3 Fault Recall ------------------------------------------------------------------------------- 16
15.4 Dehumidification ------------------------------------------------------------------------ 16
16 ComfortNet™ System -------------------------------------------------------------------- 17
16.1 Overview ---------------------------------------------------------------------------------- 17
16.2 Airflow Consideration ------------------------------------------------------------------ 17
16.3 CTK04 Thermostat Wiring ------------------------------------------------------------- 19
16.3.1 Two-Wire Outdoor and Four-Wire Indoor Wiring. ---------------------------- 19
16.4 ComfortNet™ System Advanced Features ---------------------------------------- 19
16.5 Network Troubleshooting ------------------------------------------------------------- 19
16.6 System Troubleshooting --------------------------------------------------------------- 20
17 Directions to ComfortNet System Advanced Feature Menus ----------------- 20
17.2 Diagnostics ------------------------------------------------------------------------------- 20
17.3 Identification ---------------------------------------------------------------------------- 20
17.4 Set-Up -------------------------------------------------------------------------------------- 20
17.5 Status -------------------------------------------------------------------------------------- 21
Troubleshooting ------------------------------------------------------------------------------- 23
setting the mode display -------------------------------------------------------------------- 24
Diagnostic Codes ------------------------------------------------------------------------------ 25
SETTING THE MODE DISPLAY -------------------------------------------------------------- 27
O NLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL , ADJUST , SERVICE OR
REPAIR ( HEREINAFTER , “ SERVICE ”) THE EQUIPMENT SPECIFIED IN THIS MANUAL
SHOULD SERVICE THE EQUIPMENT . T HE MANUFACTURER WILL NOT BE RESPONSIBLE
FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR
SERVICE PROCEDURES . I F YOU SERVICE THIS UNIT , YOU ASSUME RESPONSIBILITY
FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT . I N ADDITION , IN
JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT
SPECIFIED IN THIS MANUAL , ONLY LICENSED PERSONNEL SHOULD SERVICE THE
EQUIPMENT . I MPROPER INSTALLATION , ADJUSTMENT , SERVICING OR REPAIR OF
THE EQUIPMENT SPECIFIED IN THIS MANUAL , OR ATTEMPTING TO INSTALL , ADJUST ,
SERVICE OR REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER
TRAINING MAY RESULT IN PRODUCT DAMAGE , PROPERTY DAMAGE , PERSONAL
INJURY OR DEATH .
ATTENTION
INSTALLING PERSONNEL:
Prior to installation, thoroughly familiar-
ize yourself with this Installation Manual.
Observe all safety warnings. During instal-
lation or repair, caution is to be observed.
It is your responsibility to install the prod-
uct safely and to educate the customer
on its safe use.

Amana AVPEC59D14 Specifications

General

Brand	Amana
Model	AVPEC59D14
Category	Air Handlers
Cooling Capacity	5 tons
Airflow	2000 CFM
Voltage	208/230V
Phase	1
Blower Motor Speed	Multi-speed
Heating Capacity	60, 000 BTU
Cabinet Type	Upflow/Downflow
Depth	30 inches
Motor Type	Permanent Split Capacitor

Summary

Important Safety Instructions and Hazards

General Safety Warnings and Electrical Grounding

Covers warnings, cautions, hazards like high voltage, electrical shock, and grounding requirements.

Carbon Monoxide Poisoning Hazard

Specific hazard warning regarding enclosed areas and carbon monoxide production.

Shipping Inspection and Handling

Pre-Installation Considerations

Preparation, System Matching, and Tubing

Ensuring readiness, AHRI-listed systems, and refrigerant tubing guidelines.

Clearance Requirements and Handling

Installation Location and Orientation

Refrigerant Line Installation

Tubing Size, Preparation, and Connections

Guidance on selecting, preparing, and connecting refrigerant tubing, including EEV handling.

Condensate Drain Line Management

Drain Pan Connections, Insulation, and Trapping

Procedures for drain pans, insulating lines, and installing traps for proper drainage.

Auxiliary Drain Pan Installation

Ductwork System Requirements

Duct Sizing, Sealing, and Return Air

Return Air Filter Installation

Filter Requirements and Options

Electric Heat Kit Installation

Heat Kit Selection and Transformer Sub-Assembly

Guidelines for selecting compatible heat kits and managing the transformer sub-assembly.

Electrical and Control Wiring

Wiring Safety and Building Service Inspection

Safety precautions for wiring, grounding, and inspecting building electrical supply.

Wire Sizing and Overcurrent Protection

Guidelines for selecting appropriate wire sizes and maximum overcurrent protection devices.

Achieving Low Airflow Leakage Rates

Gasket and Panel Sealing for Low Leakage

Miscellaneous Start-Up Checklist

Pre-Start-Up Checklist Items

Ensures all electrical, mechanical, and safety checks are completed before initial operation.

Troubleshooting and Error Codes

ESD Precautions and System Faults

Safety measures for static discharge and accessing system fault information.

Dehumidification System Operation

Dehumidification Control and Setup

ComfortNet System Overview

System Overview and Communication

Details on the ComfortNet system's two-way digital communication and components.

Airflow Demand Management

ComfortNet System Advanced Features

Advanced Features and Network Troubleshooting

System Troubleshooting

System Troubleshooting Procedures

ComfortNet System Advanced Menu Navigation

Accessing Diagnostics and Identification

Set-Up and Status Menus

Set-Up Menu Options

Status Menu Information