51 Rev. 2
SYSTEM OPERATION
TROUBLESHOOTING CHART FOR MODELS USING HEATCRAFT HSI-2 IGNITION CONTROL
Sheet 2 of 2
Corrective Action
Cautions and
Notes
- Correct short at flame sensor or in flame sensor wiring. - Turn power OFF prior to repair.
- Sand flame sensor if coated/oxidized. Inspect for proper sensor alignment.
- Check inlet air piping for blockage, proper length, elbows, and termination.
- Check for proper gas pressures.
- Turn power OFF prior to repair.
- Sand flame sensor with emery cloth.
- See "Flue and Combustion Air Pipe" section for piping
details.
- See rating plate for proper gas pressures.
- Turn power OFF prior to repair.
- See "Flue and Combustion Air Pipe" section for piping
details.
- Replace pressure switch with proper replacement part.
- Check filters and ductwork. For blockage . Clean filters or remove obstruction.
- Check for proper circulation blower speed and performance. Correct speed or replace
blower if necessary.
- Check and correct wiring.
- Turn power OFF prior to repair.
- See Specification Sheet for allowable rise range and proper
circulator blower speed.
- Check and correct pressure switch hose.
- Check flue and/or inlet air piping for blockage, proper length, elbows
and termination. Check drain system.
- Verify proper pressure switch set point and contact motion.
- Check and correct wiring.
Symptoms of Abnormal
Operation
Associated
LED Code
(See Note 2)
Fault Description(s) Possible Causes
- Induced draft and circulator blower run
continuously with no further
furnace operation.
and
- Integrated control module diagnostic
LED is flashing continuously.
Continuous
Flashing
- Flame has been sensed with no call
for heat.
- Short to ground in flame sense circuit.
7 Flashes
- Normal furnace operation.
but
- Integrated control module diagnostic
LED is flashing seven flashes.
- Flame sense micro-amp signal is low.
- Flame sensor is coated/oxidized.
- Flame sensor incorrectly positioned in burner flame.
- Lazy burner flame due to improper gas pressure, or
combustion air.
- Circulator blower running continuously
with
no further furnace operation
and
- Integrated control module diagnostic
LED is flashing nine flashes.
9 Flashes
- Furnace is not operating
and
- Integrated control module diagnostic
LED is flashing eight flashes.
8 Flashes
- Pressure switch circuit has opened five
times during a single call for heat.
See note 3.
- Pressure switch hose blocked, pinched, or
misconnected.
- Blocked flue and/or inlet air pipe, blocked drain
system, or weak induced draft blower.
- Incorrect pressure switch set point or
malfunctioning switch contacts.
- Loose or misconnected wiring.
- Limit circuit (primary or auxiliary) has
opened five times during a single call
for heat. See note 1.
- Insufficient conditioned air over the heat exchanger.
Cause may be blocked filters, restrictive
ductwork, improper circulator blower speed, or
failed circulator blower.
- Loose or misconnected wiring.
C
White Rodgers
Control Only