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andrews 40/61 User Manual

andrews 40/61
96 pages
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Working towards
a cleaner future
Gas Fired Storage
Water Heaters
Installation guide, operation
and service manual
This manual must be kept with the appliance October 2013
Part No E132
Natural Gas
HI-FLO RANGE
Models 32/143, 65/173, 81/264, 62/341, 54/418, 54/440
Permanent Pilot, Auto Ignition with Flue Damper ‘E’/‘F’ Series, ‘G’ Series
STANDARD RANGE
Models 24/39, 32/40, 40/61, 63/62, and 84/87
Permanent Pilot, Auto Ignition

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andrews 40/61 Specifications

General IconGeneral
Brandandrews
Model40/61
CategoryWater Heater
LanguageEnglish

Summary

SECTION 1 GENERAL AND SAFETY INFORMATION

GENERAL INFORMATION

General overview of the water heater's design and installation requirements.

HEALTH AND SAFETY REGULATIONS 1993

Outlines safety regulations applicable to the heater's use and installation.

SECTION 2 TECHNICAL DATA

STANDARD RANGE

Provides technical specifications for the Standard Range models.

HI-FLO RANGE

Provides technical specifications for the Hi-Flo Range models.

SECTION 3 INSTALLATION

INTRODUCTION

Legal requirements and overview of installation procedures.

LOCATION

Guidance on selecting a suitable installation location for the heater.

GAS SUPPLY

Details requirements and procedures for connecting the gas supply.

FLUE SYSTEMS

Recommendations and requirements for flue installation.

AIR SUPPLY AND VENTILATION

Specifies requirements for air supply and ventilation for safe operation.

WATER QUALITY AND TREATMENT

Discusses water quality, scale formation, and treatment recommendations.

WATER CONNECTIONS

Explains the Hydrojet system for cold water inlet.

VENTED SYSTEMS, STANDARD RANGE

Details water connections for standard range vented systems.

UNVENTED SYSTEMS, STANDARD RANGE

Details water connections for standard range unvented systems.

VENTED SYSTEMS, Hi-Flo RANGE

Details water connections for Hi-Flo range vented systems.

UNVENTED SYSTEMS, Hi-Flo Range

Details water connections for Hi-Flo range unvented systems.

SECTION 4 COMMISSIONING

STANDARD RANGE PERMANENT PILOT MODELS

Commissioning steps for Standard Range permanent pilot models.

HI-FLO RANGE AUTO IGNITION MODELS

Commissioning steps for Hi-Flo Range auto ignition models.

INSTRUCTING THE USER

Guidance for the user on operation and maintenance.

USERS SAFETY GUIDE

Safety precautions for the user regarding lighting and operation.

SECTION 5 OPERATION

STANDARD RANGE

Operating sequence for Standard Range models.

HI-FLO RANGE

Operating sequence for Hi-Flo Range permanent pilot models.

ECO (Energy Cut-Off)

Explanation of the Energy Cut-Off safety feature.

SECTION 6 SERVICING

INTRODUCTION

General guidance on servicing procedures and frequency.

BURNER ASSEMBLY STANDARD RANGE

Steps for checking and cleaning the burner assembly on Standard Range models.

FLUE WAYS STANDARD RANGE

Checking and cleaning flue ways for Standard Range models.

MAGNESIUM ANODE(S)

Inspection and replacement of magnesium anodes.

SECTION 7 REPLACING COMPONENTS, Hi-Flo RANGE

GAS CONTROL VALVE

Procedure for replacing the gas control valve.

THERMOPILE/PILOT BURNER/PILOT RESTRICTOR

Replacing the thermopile, pilot burner, and restrictor.

SECTION 8 FAULT FINDING

PERMANENT PILOT MODELS STANDARD AND HI-FLO RANGES

Troubleshooting common faults for permanent pilot models.

ALL MODELS

Troubleshooting common faults applicable to all models.

SECTION 9 PARTS LIST AND ILLUSTRATIONS

STANDARD MODELS 24/29, 32/40, 40/61, 63/62

Parts list and illustrations for specific Standard Range models.

HI-FLO MODEL 32/143

Parts list and illustrations for the Hi-Flo Model 32/143.

UNVENTED SYSTEMS KIT - STANDARD RANGE

Illustrations of the Unvented Systems Kit for Standard Range.

APPENDICES HI-FLO AUTO IGNITION "G" SERIES ADDENDUM

Specifications

Lists the technical specifications of the control system.

Sequence of Operation

Describes the step-by-step operational sequence of the control system.

Troubleshooting

Guides users through troubleshooting common water heater faults.

ACCESSING SERVICE MODE ON THE WATER HEATER DISPLAY (FOR SERVICE PERSONNEL ONLY)

Procedure for accessing service mode for diagnostics and settings.

ERROR CODE DEFINITIONS

Definitions for various error codes displayed by the control system.

SERVICE PROCEDURE D24-I Thermostat Circuit Testing

Detailed procedure for testing the thermostat circuit.

Sensor Resistance Testing

Steps and table for testing sensor resistance at various temperatures.

SERVICE PROCEDURE D24-II Pilot Operation Testing

Procedure for testing pilot operation and diagnosing faults.

SERVICE PROCEDURE D24-III Main Burner Operation Testing

Procedure for testing main burner operation and diagnosing faults.

SERVICE PROCEDURE D24-IV Main Burner & Pilot Removal and Inspection

Steps for removing and inspecting the main burner and pilot.

SERVICE PROCEDURE D24-VI Anode Removal and Inspection

Steps for removing and inspecting anode rods.

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