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General| Brand | APRILIA |
|---|---|
| Model | SR MAX 125 ie |
| Category | Motorcycle |
| Language | English |
General safety rules for vehicle maintenance operations.
Rules for correct maintenance operations and component handling.
Procedures for identifying vehicle chassis and engine prefixes.
Specifications for vehicle weights and dimensions.
Details of the fuel system, including injection and pump.
Information on the forced-circulation cooling system.
Description of the automatic transmission and final reduction gear.
Fluid capacities for engine oil, transmission oil, coolant, and fuel.
Details of front and rear brake systems.
Specifications for wheel rims, tyre types, and pressure.
Details and specifications for cylinder and piston assembly.
Procedures for measuring and checking crankcase and crankshaft components.
Measurement and specifications for axial crankshaft/crankcase clearance.
Information on crankshaft categories and identification.
Procedures for checking cylinder head surface and components.
Specifications and measurements for head bearings.
Standard and minimum admissible diameters for valve stems and guide clearances.
Standard camshaft bearing diameters and cam height specifications.
List of specific tools required for vehicle maintenance and repair.
Scheduled maintenance table with intervals and required actions.
Procedure for checking and replacing the spark plug.
Procedure for checking the hub oil level.
Procedure for replacing transmission oil.
Procedure for removing and cleaning the air filter.
Information and replacement procedure for engine oil.
Procedure for checking the engine oil level.
Procedure for topping up engine oil.
Procedure for replacing the engine oil filter.
Procedure for checking and adding engine coolant to the system.
Procedure for checking brake fluid level via the indicator.
Procedure for topping up brake fluid.
Procedure for adjusting headlight beam projection.
Troubleshooting for engine issues like excessive oil consumption and exhaust smoke.
Troubleshooting for clutch and brake system irregularities.
Troubleshooting for brake overheating issues.
Troubleshooting for heavy steering and noisy suspension.
Troubleshooting for suspension oil leakage.
Diagram showing the arrangement of electrical system components.
Location and access to the electrical control device.
Location of main fuses for access.
Location and access to the injection ECU.
Location and access to the starter motor.
Location and access to the battery, including charging instructions.
Checks and inspections related to the immobilizer system.
Explanation of diagnostic codes and their interpretation.
Explanation of the ignition circuit operation.
Troubleshooting procedure for detecting a lack of spark at the plug.
Procedure for checking the recharge system voltage.
Information about the electrical system fuses and their locations.
Maintenance and charging instructions for sealed batteries.
Warning and procedure for VRLA battery installation.
Identification of connectors for ECU, instrument panel, and tone wheel.
Steps for removing the exhaust assembly.
Procedure for removing the engine from the vehicle.
Operations related to the automatic transmission system.
Procedure for removing and refitting the driven pulley shaft bearing.
Inspection of clutch drum, bell eccentricity, and clutch mass friction.
Procedure for removing and refitting the clutch assembly.
Inspection and refitting of the driven fixed and sliding half-pulleys.
Inspection and replacement of the drive belt.
Inspection of the rollers case, bushings, and rollers.
Procedures for removing and refitting hub covers, axles, and bearings.
Procedures for splitting crankcase halves and checking studs.
Explanation and diagrams of the engine lubrication system.
Procedure for checking engine oil pressure and crankshaft oil seals.
Procedure for removing, inspecting, and refitting the oil pump.
Procedure for removing and refitting the oil sump.
Explanation of the MIU injection and ignition system.
Precautions and troubleshooting hints for the MIU system.
Engine Management System (EMS) circuit diagram.
Troubleshooting steps for engine starting issues.
Troubleshooting for idle speed and engine speed control issues.
Troubleshooting for exhaust backfires, irregular performance, and poor throttle response.
Troubleshooting for engine knocking or combustion shocks.
Procedure for removing and refitting the butterfly valve.
Electrical data for the injection system.
Checking the injection load solenoid efficiency and power supply.
Procedure for performing a circuit leak test.
Inspection of the injector circuit and resistance.
Procedure for inspecting injector hydraulics and fuel pressure.
Procedure for checking the tachometer sensor.
Procedure for checking coolant temperature sensor resistance and insulation.
Procedure for resetting the throttle valve position sensor (TPS).
Procedure for checking lambda probe signal.
Operations related to front suspension components.
Procedure for overhauling front wheel hub bearings.
Procedure for refitting the front wheel.
Procedures related to handlebar service.
Procedure for overhauling and refitting the front fork.
Procedures for removing and refitting the steering column.
Procedures for servicing steering bearings.
Procedure for removing and refitting the rear wheel.
Procedures for removing, overhauling, and refitting the swing-arm assembly.
Procedures for removing and refitting shock absorbers.
Procedures for removing and refitting the centre stand.
Procedures for removing and refitting the side stand.
Procedure for removing, overhauling, and refitting the rear brake caliper.
Procedure for removing, overhauling, and refitting the front brake caliper.
Procedure for removing, refitting, and inspecting the rear brake disc.
Procedure for removing, refitting, and inspecting the front brake disc.
Procedure for removing and refitting front brake pads.
Procedure for removing and refitting rear brake pads.
Procedure for bleeding the front and rear braking systems.
Procedure for removing the front brake pump.
Diagram illustrating the cooling system circuit.
Cooling system capacity specification.
Procedure for bleeding the cooling system.
Procedure for removing the seat.
Procedure for removing the rear handlebar cover.
Procedure for removing the instrument panel.
Procedure for removing the front handlebar cover.
Procedure for removing the front headlight assemblies.
Procedure for removing the central chassis cover and tunnel.
Procedure for removing side fairings.
Procedure for removing the front lower and upper frames.
Procedure for removing the license plate holder.
Procedure for removing the air filter.
Procedure for removing the rear mudguard.
Procedure for removing the helmet compartment.
Procedure for removing the spoiler.
Procedure for removing the fuel tank.
Procedure for removing the rear central cover.
Procedure for removing the radiator fan assembly.
Procedure for removing the expansion tank.
Procedure for removing handles and top side fairings.
Procedure for removing the flyscreen and its supports.
Procedure for removing the pilot lights kit.
Procedure for removing the battery.
Visual checks for paintwork, plastics, scratches, and dirt.
Inspection of critical tightening torques for safety and security.
Checks for main electrical system components and lights.
Checks for hydraulic fluid, hub oil, coolant, and engine oil levels.
Procedure for conducting a road test of the vehicle.
Static checks performed after the test ride.
Functional checks of various vehicle systems.
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