Arctic Cat 2011 425 - Torque Specifications; Engine and Transmission Torque Specs; Brake and Steering Component Torque Specs; Drive Train and Suspension Torque Specs

3
Torque Specifications
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
EXHAUST COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Exhaust Pipe Engine
20 27
Spark Arrester Muffler
48
in.-lb
5.5
ELECTRICAL COMPONENTS
Coil Frame
12 16
Starter Motor Positive Cable Starter Motor
811
CHASSIS COMPONENTS
Footrest Frame (8 mm)
20 27
Bumper Frame (8 mm)
20 27
ENGINE/TRANSMISSION
Clutch Shoe** Crankshaft
147 199
Clutch Cover/Housing Assembly Crankcase
811
Left-Side Cover Crankcase
811
Crankcase Half (6 mm) Crankcase Half
10 13.5
Crankcase Half (8 mm) Crankcase Half
21 28
Cylinder Nut Crankcase Half
811
Cylinder Head (Cap Screw) Crankcase
28 38
Cylinder Head Nut Cylinder
20 27
Cylinder Head Cover Cylinder Head
811
Oil Pump Drive Gear** Crankshaft
63 86
Driven Pulley Nut** Driveshaft
147 199
Ground Cable Engine
811
Magneto Rotor Nut Crankshaft
107 146
Cam Sprocket** Camshaft
11 15
Valve Adjuster Jam Nut Valve Adjuster
79.5
Starter Motor Crankcase
811
Oil Fitting Engine
811
Starter One-Way Clutch Flywheel
26 35
Oil Pump* Crankcase
811
Movable Drive Face Nut** Clutch Shaft
147 199
Output Shaft Flange Nut Output Shaft
59 80
Cam Chain Tensioner Guide Cylinder
11 15
Valve Inspection Cover Cylinder Head Cover
811
Cam Chain Tensioner Cylinder
10 13.5
Magneto Cover Crankcase
811
Rear Driveline Output Drive Flange
20 27
Water Pump Cover/Housing Magneto Cover
811
Water Pump Drive Gear Crankshaft
28 38
BRAKE COMPONENTS
Brake Disc* Hub
15 20
Brake Hose Caliper
20 27
Brake Hose Master Cylinder
20 27
Brake Hose Auxiliary Brake Cylinder
20 27
Master Cylinder (Rear) Frame
811
Master Cylinder Clamp (Front) Master Cylinder
5.5 8
Hydraulic Caliper Knuckle
20 27
Auxiliary Brake Pedal Pivot
20 27
STEERING COMPONENTS
Steering Post Bearing Housing Frame
20 27
Handlebar Cap Steering Post
20 27
Lower Steering Post Bearing
Cap Screw
Steering Post
40 54
Tie Rod End** Steering Post Arm
30 41
DRIVE TRAIN COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Engine Mounting Through-Bolt Frame
38 52
Front Differential Frame/Differential Bracket
38 52
Output Flange Rear Output Flange Joint
20 27
Input Shaft Housing Differential Housing
18 25
Pinion Housing Gear Case Housing
18 25
Differential Housing Cover*** Differential Housing
18 25
Drive Bevel Gear Nut** Shaft
59 80
Driven Bevel Gear Nut** Driven Shaft
59 80
Thrust Button Gear Case Cover
811
Hub Nut Shaft/Axle (max)
200 272
Oil Drain Plug Front Differential/Rear
Drive
45
in.-lb
5
Oil Fill Plug Front Differential/Rear
Drive
16 22
Oil Drain Plug Engine
20 27
Rear Drive Input Shaft Housing Differential Housing
23 31
Lock Collar Differential Housing
125 169
Wheel (Steel) Hub
40 54
Wheel (Aluminum) Hub
80 108
Rear Drive Gear Case Frame
38 52
Engine Output Flange Rear Gear Case Input
Flange
20 27
SUSPENSION COMPONENTS (Front)
A-Arm Frame
35 47
Knuckle Ball Joint
35 47
Shock Absorber Frame
35 47
Shock Absorber Upper A-Arm
35 47
Knuckle A-Arm
35 47
SUSPENSION COMPONENTS (Rear)
Shock Absorber (Upper) Frame
35 47
Shock Absorber (Lower) Lower A-Arm
35 47
A-Arm Frame
35 47
Knuckle A-Arm
35 47
Manual
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