7
Periodic Maintenance
This section has been organized into sub-sections which show
common maintenance procedures for the Arctic Cat ATV.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
NOTE: Special tools are available from the Arctic
Cat Service Parts Department.
Periodic Maintenance
Chart
A = AdjustI = Inspect C = CleanL = Lubricate D = DrainR = Replace T = Tighten
* Service/Inspect more frequently when operating in adverse conditions. ** When using an API certified SM 5W-50 oil.
*** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.
Description p/n
Compression Tester Kit
0444-213
Oil Filter Wrench
0644-389
Tachometer
0644-275
Timing Light
0644-296
Valve Clearance Adjuster
0444-078
Item
Initial Service After
Break-In (First Mo or
100 Mi)
Every
Day
Every Month or
100 Miles
Every 3
Months or
300 Miles
Every 6
Months or
500 Miles
Every Year
or 1500
Miles
As Needed
Battery
II C
Fuses
IR
Air Filter/Drain Tube
IIC* R
Valve/Tappet Clearance
IIA
Engine Compression
I
Spark Plug
I I R (4000 Mi
or 18 Mo)
Muffler/Spark Arrester
CR
Gas Hoses
II R (2 Yrs)
Throttle Cable
II C-L A-R
Engine-Transmission Oil Level
IA
Engine-Transmission Oil/Filter
R R*/R**/R***
Front Differential/Rear Drive Lubricant
II R (4 Yrs)
Tires/Air Pressure
II R
Steering Components
II I R
V-Belt
IlR
Suspension (Ball joint boots, drive axle boots front
and rear, tie rods, differential and rear drive bellows)
II R
Nuts/Cap Screws/Screws
II A
Ignition Timing
I
Lights
II R
Switches
II R
Shift Lever
IA-L
Handlebar Grips
IR
Handlebar
II R
Gauges/Indicators
II R
Frame/Welds/Racks
Il
Electrical Connections
IlC
Complete Brake System
(Hydraulic & Auxiliary)
II C L-R
Brake Pads
II*R
Brake Fluid
IIR (2 Yrs)
Brake Hoses
IIR (4 Yrs)
Coolant/Coolant System
II R (2 Yrs)
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