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Ashley AF1500E - User Manual

Ashley AF1500E
60 pages
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853128B-3705H
United States Stove Company
227 Industrial Park Rd.
South Pittsburg, TN 37380
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certied to comply with the 2016 particulate
emission standards. Not approved for sale after
May 15, 2020
Wood Only Central Furnace
Owner’s Operation and Instruction Manual
MODEL: AF1500E
SAVE THESE INSTRUCTIONS
THIS MANUAL WILL HELP YOU TO OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU
TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
SAFETY NOTICE:
If this unit is not properly installed, a re may result.
For your safety, follow the installation instructions.
Never use make-shift compromises during the
installation of this unit. Contact local building or re
ofcials about permits, restrictions and installation
requirements in your area.
CAUTION!
Please read this entire manual before you install or
use this unit. Failure to follow instructions may result
in property damage, bodily injury, or even death.
Improper Installation Could Void Your Warranty!
Certied to: UL-391 (R2015) and Certied to: CSA
B266.1-11 (R2014)
Report No. 0215WH055S.REV002
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon monoxide, which
is known to the State of California to cause cancer, birth defects and/or other
reproductive harm. For more information, go to www.P65warnings.ca.gov
Ce produit peut vous exposer à des produits chimiques, y compris le
monoxyde de carbone, qui est connu dans l'État de Californie pour causer
le cancer, des malformations congénitales et / ou d'autres problèmes de
reproduction. Pour plus d'informations, visitez www.P65warnings.ca.gov
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Summary

Specifications

Congratulations

Congratulatory message on purchasing the wood heater.

Product Specifications Table

Detailed technical specifications of the AF1500E wood heater.

Safety and Preparation

Safety Precautions

General safety warnings and precautions for operation and installation.

Unpacking and Preassembly

Instructions for removing packaging and initial component alignment.

Tools and Materials Needed

Lists tools and materials necessary for the installation process.

Furnace Installation

Installation Options

Details the two available installation configurations for the furnace.

Locating Your Furnace

Guidance on furnace placement and required clearances to combustibles.

Clearances and Ducting

Maintenance Clearances

Recommended minimum clearances for furnace maintenance and service access.

Floor Protector Requirements

Specifications for floor protectors needed for combustible flooring.

Duct Work Installation

Guidelines for installing supply and return air ductwork.

Installation Procedures

Central Installation and Accessories

Describes the central installation process and its components.

Accessory Installation

Instructions for assembling furnace accessories like blowers and electrical connections.

Component Installation Details

Steps for installing smoke curtain, door latch, and heat shield.

Electrical Installation

Explains wire color codes and illustrates electrical connections for blowers.

Thermostatically Controlled Damper Installation

Detailed instructions for installing the thermostatically controlled damper kit.

Damper Wiring Diagram

Provides a schematic for wiring the thermostatically controlled damper system.

Cold Air Return Enclosure

Enclosure Assembly

Instructions for assembling the cold air return enclosure.

Air Filter Replacement

Guidance on replacing the air filter within the enclosure.

Chimney Installation

Chimney Requirements

Requirements for factory-built and masonry chimneys, including clearances.

Importance of Proper Draft

Explanation of draft and its impact on furnace performance and safety.

Masonry Chimney

Guidelines for installing and inspecting masonry chimneys.

Chimney Connector and Pass-Throughs

Combustible Wall Pass-Throughs

Details four methods for passing chimney connectors through combustible walls.

Chimney Connector Requirements

Specifications for the chimney connector pipe, including material and installation slope.

Factory Built Chimney

Guidelines for installing prefabricated metal chimneys.

Operating Air Settings

Air Control Functions

Explains the role of primary, secondary, and rear pilot air for combustion.

Air Control Settings

Table and diagrams showing air damper settings for low and high burn rates.

Operation and Wood Firing

Fire Building Method

Recommended method for building a fire using the top-down technique.

Materials to Avoid Burning

List of prohibited materials for burning in the furnace.

Wood Type and Efficiency

Table comparing different wood types by weight, efficiency, and BTU output.

Wood Firing Procedures

Wood Quality and Seasoning

Emphasizes the importance of using dry wood and checks for moisture content.

Testing Your Wood

Procedure to test wood dryness by observing ignition time and hissing.

The First Fires

Instructions for initial fires to cure paint and avoid odors.

Lighting Your Wood Furnace

Step-by-step guide for lighting the furnace, including using kindling and newspaper.

Heating and Combustion Control

Loading and Air Circulation

Guidance on loading the furnace and ensuring proper air circulation.

Controlled Combustion

Explanation of controlled combustion and adjusting air intake.

Creosote Formation and Removal

Information on creosote formation, inspection, and removal to prevent chimney fires.

Maintenance and Safety Information

Ash Disposal

Procedures for safely disposing of ashes from the furnace.

Tamper Warning

Warning against altering the manufacturer-set low burn rate.

Smoke, Efficiency, and CO Monitors

Using smoke for combustion, understanding efficiency, and CO monitor recommendations.

Routine Maintenance

Power Failure Instructions

Actions to take in case of a power failure during furnace operation.

Operational Tips

Tips for achieving good, efficient, and clean combustion.

Gasket and Air Tube Maintenance

Instructions for changing door gaskets and maintaining air tubes.

Paint Maintenance

How to clean and repaint the furnace finish.

Replacement Parts

Part Identification

Lists of available replacement parts with their corresponding numbers and quantities.

Service Record

Service Log Entries

Forms for recording professional maintenance and inspection dates and details.

How to Order Replacement Parts

Ordering Information

Required information for ordering parts correctly, including part number and serial number.

Ashley AF1500E Specifications

General IconGeneral
ModelAF1500E
Heating Capacity150, 000 BTU
Weight250 lbs
Fuel TypeWood
Heat Exchanger MaterialSteel

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