EasyManua.ls Logo

ATAGO AP-300 - User Manual

ATAGO AP-300
7 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
P-OQ0612-5291-E03
1/7
Operational
Qualification (OQ
Automatic Polarimeter
AP-300
Operational Qualification of Automatic Polarimeter AP-300
Preface
The Operational Qualification performance test of the Automatic Polarimeter AP-300 is d escribed
herewith.
The instructions below assume that the performance test of the AP-300 is condu cted by a regular
user of the unit who is familiar with the operation. For daily check and maintenance, please refer
to the Standard Operational Procedure document (SOP).
1. Test Environment and Preparation
Conduct the performance test in an environment which meets the conditions outlined below.
Keep the measurement sample and the AP-300 at an am bient tem perature of 18.0°C to 22.0°C
for at least 30 minutes to let them acclimate to the ambient temperature.
If the following environmental conditions are not met, an appropriate measurement result
may not be obtained.
Environment for performance test
2. Establishing a Discretionary Measurement Standard
A performance test requires a discretionary measurement standard.
Establish a set measurement standard for your samples, taking the accuracy of the AP-300
into accou nt. Please refer to the product literature and/ or the instruction manual for the
specifications, features, and measurement accu racy of the AP-300. These sp ecifications are
guaranteed at the time the AP-300 is shipped as a brand-new product. It is d ifficu lt to obtain
an accuracy level greater than the prod u ct sp ecifications under different environmental
conditions. It is recommended setting the discretionary measurement standard lower than the
stated specifications.
Example: Judgment standard measurement
Accuracy: Angle of rotation ±0.03°
3. Confirmation of Measurement Accuracy (Accuracy and Repeatability)
Check the accuracy (accuracy and repeatability) of the m easurement values by measuring a
sample of a known concentration.
The AP-300 is an optical instrument designed to measure the angle of rotation of a sample
solution by utilizing two polarizing plates.
Ambient temperature: 18.0°C to 22.0°C Relative humidity: less than 75%
Power supply: AC 100 to 240V, 50/ 60Hz
The Automatic Polarimeter AP-300 should be used indoors and placed on a flat,
level surface, such as a work desk or laboratory table.
Question and Answer IconNeed help?

Do you have a question about the ATAGO AP-300 and is the answer not in the manual?

Summary

Test Environment and Preparation

Environment for performance test

Specifies ambient temperature, power supply, and humidity for testing.

Establishing a Discretionary Measurement Standard

Judgment standard measurement example

Provides an example of setting accuracy standards for measurements.

Confirmation of Measurement Accuracy

Accuracy and Repeatability

Describes checking accuracy and repeatability using known concentration samples.

Items to Prepare

Standard quartz control plate (with traceability certificate)

Lists ATAGO part numbers for quartz control plates used for calibration.

Standard sucrose solution preparation

Details how to prepare a 100°Z standard sucrose solution for measurements.

Recording chart for measurement data

Mentions the need for a recording chart for measurement data.

Preparation of Instrument

Instrument setup and checks

Outlines initial steps for powering on, setting mode, date, time, and printer.

Measurement

Measurement procedure

Instructions for zero-setting and measuring quartz plates or sucrose solutions.

Confirmation of Recorded Data

Data verification and memory recall

Explains how to check recorded data consistency with printer output and memory.

Operation Qualification Results Report

Report filling and assessment

Steps for filling out the report, calculating errors, and assessing results.

Preparation of Instrument

Instrument connection and setup

Covers instrument connection, power-on, mode setting, and printer checks.

Items to Prepare

Standard quartz control plate

Lists standard quartz control plates or sucrose solutions needed for function tests.

Function Examination

Key Functions in Each Mode

Details navigating menus using the MENU, cursor, and ENTER keys.

Error Messages

ZERO SET ERROR

Explains the condition for a ZERO SET ERROR during zero-setting.

OUT OF RANGE

Describes how to trigger and interpret the OUT OF RANGE error message.

TEMP. ERROR

Details the steps to cause and identify a TEMP. ERROR.

Password Function

Default password and system level

Describes the default password and system level settings for security.

SYSTEM LEVEL

System Level check

Instructions to verify the SYSTEM LEVEL is set to 0.

Operation Qualification Results Report

Performance Test Data

Section for recording standard values, test results, average, and difference.

Function Examination

A checklist for evaluating switch, key, display, error, and output functions.

Evaluation

Fields for Pass/Fail evaluation and signatures of operator and supervisor.

Summary

Test Environment and Preparation

Environment for performance test

Specifies ambient temperature, power supply, and humidity for testing.

Establishing a Discretionary Measurement Standard

Judgment standard measurement example

Provides an example of setting accuracy standards for measurements.

Confirmation of Measurement Accuracy

Accuracy and Repeatability

Describes checking accuracy and repeatability using known concentration samples.

Items to Prepare

Standard quartz control plate (with traceability certificate)

Lists ATAGO part numbers for quartz control plates used for calibration.

Standard sucrose solution preparation

Details how to prepare a 100°Z standard sucrose solution for measurements.

Recording chart for measurement data

Mentions the need for a recording chart for measurement data.

Preparation of Instrument

Instrument setup and checks

Outlines initial steps for powering on, setting mode, date, time, and printer.

Measurement

Measurement procedure

Instructions for zero-setting and measuring quartz plates or sucrose solutions.

Confirmation of Recorded Data

Data verification and memory recall

Explains how to check recorded data consistency with printer output and memory.

Operation Qualification Results Report

Report filling and assessment

Steps for filling out the report, calculating errors, and assessing results.

Preparation of Instrument

Instrument connection and setup

Covers instrument connection, power-on, mode setting, and printer checks.

Items to Prepare

Standard quartz control plate

Lists standard quartz control plates or sucrose solutions needed for function tests.

Function Examination

Key Functions in Each Mode

Details navigating menus using the MENU, cursor, and ENTER keys.

Error Messages

ZERO SET ERROR

Explains the condition for a ZERO SET ERROR during zero-setting.

OUT OF RANGE

Describes how to trigger and interpret the OUT OF RANGE error message.

TEMP. ERROR

Details the steps to cause and identify a TEMP. ERROR.

Password Function

Default password and system level

Describes the default password and system level settings for security.

SYSTEM LEVEL

System Level check

Instructions to verify the SYSTEM LEVEL is set to 0.

Operation Qualification Results Report

Performance Test Data

Section for recording standard values, test results, average, and difference.

Function Examination

A checklist for evaluating switch, key, display, error, and output functions.

Evaluation

Fields for Pass/Fail evaluation and signatures of operator and supervisor.

Overview

The ATAGO Automatic Polarimeter AP-300 is an optical instrument designed for precise measurement of the angle of rotation of sample solutions. It is suitable for use in various laboratory and industrial settings where accurate polarimetry is required.

Function Description

The AP-300 measures the angle of rotation of a sample solution by utilizing two polarizing plates. This allows for the determination of the optical activity of substances, which is crucial for quality control, research, and development in fields such as pharmaceuticals, food and beverage, and chemistry. The instrument offers various functions beyond basic angle of rotation measurement, including the ability to export signals to a printer for record-keeping. It also incorporates features for setting measurement parameters and handling error conditions.

Usage Features

To ensure accurate measurements, the AP-300 should be operated in a controlled environment with an ambient temperature between 18.0°C and 22.0°C and relative humidity below 75%. The unit should be placed on a flat, level surface indoors. Before operation, both the instrument and the measurement sample should acclimate to the ambient temperature for at least 30 minutes.

The AP-300 features a user-friendly interface with a measurement screen that displays after a brief startup message. Key functions are accessible through the MENU, ZERO, START, QUIT, ENTER, and SCALE keys, as well as cursor keys (↓,↑) and a numeric keypad. The instrument can store the measurement values of the last 30 measurements in its memory, with newer values replacing older ones once the limit is exceeded. These stored values can be recalled on the screen, exported, and printed.

For standard measurements, the AP-300 can be set to read in either the Angle of Rotation Scale or the International Sugar Scale, with Automatic Temperature Compensation available for sucrose solutions. The instrument supports the use of standard quartz control plates with traceability certificates for calibration and performance verification. These plates, available in various angles (e.g., 8°, 17°, 34°), offer a convenient and accurate method for checking the instrument's performance without extensive preparation. Alternatively, a standard sucrose solution of 100°Z can be prepared and used for verification.

The AP-300 includes several error messages to guide the user in case of incorrect operation or out-of-range conditions. "ZERO SET ERROR" indicates that zero-setting was attempted with a sample outside the acceptable range of -5° to +5° of Angle of Rotation. "OUT OF RANGE" is displayed when a measurement exceeds the set upper and lower limit bars. "TEMP. ERROR" occurs if the thermal sensor is removed or not properly installed when using the International Sugar Scale TC (Automatic Temperature Compensation) screen.

The instrument also incorporates a password function for enhanced security, allowing users to control access to certain settings and functions. The default password and system level can be changed by the user.

Maintenance Features

Regular operational qualification (OQ) is recommended to ensure the AP-300 maintains its performance and accuracy. This involves conducting performance tests and function examinations. The performance test includes measuring standard quartz control plates or sucrose solutions and recording the measured values to confirm accuracy and repeatability. The function examination involves checking the operation of various keys, display functions, error messages, and output functions.

For record-keeping, the AP-300 can be connected to an exclusive printer. The printer uses heat-sensitive rolled paper, and ATAGO also offers heat-sensitive roll paper designed for long-term storage with limited fading. It is important to check the printer settings, including date, time, average values, and sample numbers, to ensure accurate printouts.

The OQ process concludes with an Operation Qualification Results Report, where measurement data, average values, and errors are recorded. The results are assessed against a discretionary measurement standard, and the report is signed by the operator and an approved supervisor. This systematic approach ensures the instrument consistently meets its operational requirements and maintains data integrity.

ATAGO AP-300 Specifications

General IconGeneral
ModelAP-300
Measurement Range (Refractive Index)1.3000 to 1.7000
Resolution (Refractive Index)0.0001
Minimum Indication (Optical Rotation)0.01°
Measurement Wavelength589 nm
Measurement Range (Brix)0.0 to 95.0%
Resolution (Brix)0.1%
Accuracy (Brix)±0.1 %
DisplayLCD
Light SourceLED
Temperature CompensationAutomatic
Sample Volume0.3 mL
Power SupplyAC adapter or battery
BatteryLithium-ion

Related product manuals