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Atlas Copco GA11 User Manual

Atlas Copco GA11
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Atlas Copco Stationary Air Compressors
GA5-7-11C-11-15-18-22-30C-30-37-45-55C-55-75-90C and
GA30 W-37 W-45 W-55C W-55 W-75 W-90C W
With Elektronikon I or Elektronikon II regulator
User manual for Elektronikon
®
I and II regulators

Table of Contents

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Atlas Copco GA11 Specifications

General IconGeneral
ModelGA11
CategoryAir Compressor
Power11 kW
Cooling SystemAir-cooled
Height1200 mm
Capacity FAD23.3 l/s
Free Air DeliveryVaries by model and pressure; see Capacity FAD

Summary

Safety Precautions

Installation

Guidelines for safe installation of the compressor unit and related equipment.

Part 1 - Elektronikon I Regulator

1 General Description

Overview of the Elektronikon I regulator's functions and automatic control.

1.1 Automatic Control of the Compressor

How the regulator maintains pressure by loading and unloading the compressor.

1.2 Protecting the Compressor

Describes shut-down and warning conditions for compressor protection.

1.3 Automatic Restart After Voltage Failure

Explanation of the automatic restart function after power interruption.

2 Control Panel

Details the buttons, LEDs, and display of the control panel.

3 Display

3.1 Pictographs Used on the Screen

Illustrates and explains pictographs displayed on the regulator screen.

3.2 Main Screen

Describes the default screen shown when the voltage is switched on.

3.3 Scrolling Through All Screens

4 Shut-down Warning

4.1 Compressor Element Outlet Temperature

Explains warning indication for high compressor element outlet temperature.

4.2 Dewpoint Temperature

Explains warning indication for high dewpoint temperature.

5 Shut-down

5.1 Compressor Element Outlet Temperature

Describes shut-down due to high compressor element outlet temperature.

5.2 Motor Overload

Describes shut-down due to motor overload.

6 Service Warning

7 Scrolling Through All Screens

7.1 Calling Up Outlet and Dewpoint Temperatures

How to view outlet and dewpoint temperatures on the display.

7.2 Calling Up Running Hours

Procedure to check the total running hours of the compressor.

7.3 Calling Up Loading Hours

Procedure to check the compressor's loading hours.

7.4 Calling Up Motor Starts

7.5 Calling Up/Resetting Service Timer

How to view and reset the compressor's service timer.

7.6 Automatic Restart After Voltage Failure

How to check the status of the automatic restart function.

7.7 Set of Parameters

7.8 Calling Up/Modifying Unloading Pressure

How to view and adjust the unloading pressure setting.

7.9 Calling Up/Modifying Loading Pressure

How to view and adjust the loading pressure setting.

7.10 Calling Up/Modifying Dewpoint Warning Temperature

How to view and adjust the dewpoint warning temperature.

7.11 Calling Up/Modifying Service Timer Setting

7.12 Calling Up/Modifying Unit for Pressure

Procedure to change the pressure unit (MPa, psi, bar).

7.13 Calling Up/Modifying Unit for Temperature

Procedure to change the temperature unit (°C, °F).

7.14 Selection Between Y-D or DOL Starting

How to select between Star-Delta (Y-D) or Direct-On-Line (DOL) starting.

7.15 Activating Automatic Restart After Voltage Failure

7.16 Selecting Between Local or Remote Control

How to select between local and remote control modes.

7.17 Modifying the Parameter Set

Procedure for modifying the programmed parameter set.

8 Settings

8.1 Unloading/Loading Pressures

Table detailing minimum, nominal, and maximum unloading and loading pressures.

8.2 Element Outlet Temperature

Settings for warning and shut-down temperatures for the element outlet.

8.3 Dewpoint Temperature

Nominal warning setting for dewpoint temperature.

8.4 Service Timer

Nominal settings for the service timer based on oil type.

Part 2 - Elektronikon II Regulator

1 General Description

Overview of Elektronikon II regulator, automatic control, and pressure dewpoint.

1.1 Automatic Control of the Compressor

How the regulator manages compressor operation based on pressure and consumption.

1.2 Protecting the Compressor

Details shut-down and warning conditions for compressor protection.

1.3 Automatic Restart After Voltage Failure

Explanation of the automatic restart function and its parameters.

2 Control Panel

2.1 LEDs/Buttons/Keys

Detailed explanation of each LED, button, and key on the control panel.

2.2 Pictographs

2.3 Function Keys

3 Menu-Driven Control Programs

3.1 Function of Control Programs

Overview of programmed functions and their descriptions.

3.2 Main Screen

Describes the main screen and its typical display example.

3.3 Calling Up Other Menus

Instructions on how to navigate to different menus from the main screen.

4 Quick Look at Actual Compressor Status

4.1 Example of an Actual Compressor Status Display

Illustrates the display of operational status, control mode, and timer activation.

5 Status Data Menu

Procedure

Steps to access the status data menu for protection functions and resets.

5.1 No Message Exists

Description of the screen display when all conditions are normal.

5.2 A Shut-down Message Exists

How shut-down messages are displayed, including specific error conditions.

5.3 A Shut-down Warning Message Exists

5.4 A Service Warning Message Exists

5.5 A Warning Message Exists

Shut-down Reset

Motor Overload Reset

6 Measured Data Menu

Function

Purpose of the measured data menu for viewing operational data.

Procedure

Steps to access and view measured data and sensor status.

7 Counters Menu

Function

Purpose of the counters menu for viewing operational counts.

Procedure

Steps to access and view various counter data like hours and starts.

8 Test Menu

Function

Purpose of the test menu for checking display and LEDs.

Procedure

Steps to perform a display test.

9 Modify Params Menu

Function

Overview of parameters that can be programmed via this menu.

10 Modifying Parameters

Function

General procedure for modifying various parameters.

10.1 Modifying the Loading and Unloading Pressures

How to set loading and unloading pressures, including pressure bands.

11 Modifying Protection Settings

Function

Procedure for modifying protection settings like shut-down and warning levels.

11.1 Modifying Settings for Compressor Element

How to adjust shut-down and warning settings for the compressor element.

12 Modifying Service Plans

Function

How to modify service plan intervals.

13 Programming Clock Function

13.1 Programming Start/Stop/Pressure Band Commands

Steps to program timed start/stop and pressure band commands.

13.2 To Activate/Deactivate the Timer

13.3 To Modify a Command

13.4 To Add a Command

13.5 To Delete Commands

14 Configuration Menu

Function

Overview of parameters that can be configured.

14.1 Programming Compressor Control Modes

How to program compressor control modes (local, remote, LAN).

15 Service Menu

Function

Purpose of the service menu for resetting and checking service plans.

16 Saved Data Menu

Function

Purpose of the saved data menu for retrieving historical data.

Procedure

Steps to access saved shut-down and emergency stop data.

17 Programmable Settings

17.1 Parameters

Table listing various programmable parameters with their min, nominal, and max values.

17.2 Protections

Table detailing protection parameters like temperatures, pressures, and delays.

17.3 Service Plan

Table listing service plan intervals based on running hours.

Safety Precautions (continued)

Operation

Safety guidelines and precautions during compressor operation.

Maintenance

Safety guidelines and precautions for maintenance and repair work.

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