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Atlas Copco GA160 User Manual

Atlas Copco GA160
41 pages
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Atlas Copco Stationary Air Compressors
Important
1. This book applies to the compressors from serial number
AIF-024 378 onwards.
2. This book must be used together with the "User manual for Elektronikon
®
regulator", printed matter no.
2920 1291 0x.
*2920125102*
No. 2920 1251 02
Registration code: APC G 90/'99 / 38 / 995
Replaces 2920 1251 01
2000-01
GA90 - GA110 - GA132 - GA160 - GA200 - GA250 - GA315
GA90 W - GA110 W - GA132 W - GA160 W - GA200 W -
GA250 W - GA315 W
Instruction Book
Copyright 2000, Atlas Copco Airpower n.v., Antwerp, Belgium.
Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies
in particular to trademarks, model denominations, part numbers and drawings.
This instruction book meets the requirements for instructions specified by the machinery directive
98/37/EC and is valid for CE as well as non-CE labelled machines
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Atlas Copco GA160 Specifications

General IconGeneral
ModelGA 160
CategoryAir Compressor
TypeRotary Screw Compressor
Power160 kW
Drive TypeDirect Drive
Frequency50/60 Hz
Cooling SystemAir Cooled
Working Pressure Range7-13 bar
Voltage400 V

Summary

Leading Particulars

General Description

Overview of Atlas Copco stationary air compressors, their types and key components.

Elektronikon Control System

Details the intelligent control system for compressor operation, protection, and monitoring.

Control Panel

Explains the indicators, keys, and buttons on the compressor's control panel for operation.

Compressor Control Modes

Describes the four selectable control modes for operating the compressor.

External Compressor Status Indication

Details how to get external indications of compressor operational status.

External Communication

Information on connecting the compressor to external systems like ES100.

Regulating System

Explains the system that controls compressor operation based on air consumption.

Air Flow

Describes the path of air through the compressor's intake and initial compression stages.

Condensate Drain System

Details the system for removing condensed water from the compressed air.

Oil System

Explains the oil circulation for lubrication and cooling within the compressor.

Cooling System

Describes the air and water cooling systems used to manage compressor temperature.

Regulating System

Details the control system for maintaining pressure via loading and unloading.

Unloading

Explains the process and components involved when the compressor unloads.

Loading

Explains the process and components involved when the compressor loads.

Installation

Dimension Drawings

Provides dimensional drawings for various GA/GA W compressor models.

Installation Proposal

Offers guidance and proposals for the optimal installation of the compressor.

Electric Cables

Details the required electric cable sizes and specifications for different models and voltages.

Pictographs

Shows pictographs used on the control panel and bodywork for identification.

Operating Instructions

Preparation for Initial Start-up

Steps required before the first start-up of the compressor.

Before Starting

Actions to take before starting the compressor, including checks and safety.

Routine Starting

Procedure for the normal starting of the compressor.

Starting After Emergency Stop or Shut-down

How to restart the compressor after an emergency stop or shutdown.

During Operation

Guidelines for monitoring and managing the compressor while it is running.

Checking the Display

How to read and interpret the information shown on the compressor's display.

Manual Unloading/Loading

Instructions for manually controlling the compressor's load/unload state.

Stopping

Procedures for stopping the compressor normally or in an emergency.

Taking Out of Operation

Steps for safely decommissioning the compressor at the end of its service life.

Maintenance

Preventive Maintenance Schedule

A schedule outlining routine maintenance tasks and intervals for the compressor.

Motors

Information regarding the maintenance of fan motors and the drive motor.

Oil Specifications

Recommended oil types and specifications for the compressor's lubrication system.

Oil Change

Step-by-step guide for changing the compressor oil.

Oil Filter Change

Instructions for replacing the oil filters.

Storage After Installation

Guidelines for storing the compressor when it will not be in use for a period.

Service Kits

Information on available service kits for component replacement and maintenance.

Adjustments and Servicing Procedures

Air Filters

Procedure for checking and replacing the air filters.

Coolers

Instructions for cleaning the air and oil coolers to maintain efficiency.

Safety Valve

Operating and testing procedures for the compressor's safety valve.

Problem Solving

Faults and Suggested Remedies

A guide to diagnosing and resolving common compressor faults and warnings.

Principal Data

Readings on Display

Explanation of the information displayed during normal operation.

Programmable Settings

Overview of adjustable settings for compressor operation and protection.

Settings of Safety Valves

Specifications for safety valve settings based on compressor pressure ratings.

Settings of Overload Relay, Circuit Breakers and Fuses

Details on setting overload relays, circuit breakers, and fuses for motors.

Fan Motor Circuit Breakers for GA - 50 Hz

Specific settings for fan motor circuit breakers on 50 Hz GA models.

Fan Motor Circuit Breakers for GA - 60 Hz

Specific settings for fan motor circuit breakers on 60 Hz GA models.

Compressor Specifications

Technical specifications for various compressor models and operating conditions.

Specific Data of GA/GA W 90 up to -160 7.5 bar - 50 Hz

Detailed performance data for specific compressor models at 7.5 bar, 50 Hz.

Specific Data of GA/GA W 90 up to -160 100 psi - 60 Hz

Detailed performance data for specific compressor models at 100 psi, 60 Hz.

Specific Data of GA/GA W 90 up to -160 125 psi - 60 Hz

Detailed performance data for specific compressor models at 125 psi, 60 Hz.

Specific Data of GA/GA W 90 up to -160 150 psi - 60 Hz

Detailed performance data for specific compressor models at 150 psi, 60 Hz.

Specific Data of GA/GA W 90 up to -160 200 psi - 60 Hz

Detailed performance data for specific compressor models at 200 psi, 60 Hz.

Specific Data of GA/GA W 200 and -250 7.5 bar - 50 Hz

Detailed performance data for specific compressor models at 7.5 bar, 50 Hz.

Specific Data of GA/GA W 200 and -250 10/13 bar - 50 Hz

Detailed performance data for specific compressor models at 10/13 bar, 50 Hz.

Specific Data of GA/GA W 200 up to -315 100 psi - 60 Hz

Detailed performance data for specific compressor models at 100 psi, 60 Hz.

Specific Data of GA/GA W 200 up to -315 125 psi - 60 Hz

Detailed performance data for specific compressor models at 125 psi, 60 Hz.

Specific Data of GA/GA W 200 up to -315 150 psi - 60 Hz

Detailed performance data for specific compressor models at 150 psi, 60 Hz.

Specific Data of GA/GA W 250 and -315 200 psi - 60 Hz

Detailed performance data for specific compressor models at 200 psi, 60 Hz.

Conversion List of SI Units into British/US Units

Provides conversion factors between SI and British/US units for technical measurements.

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