Atlas Copco XRHS 527 Cd C3 WUX - Page 3

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ATLAS COPCO - PORTABLE ENERGY DIVISION

www.atlascopco.com

Printed matter N°

9829 3014 99

09/2012

Instruction Manual

for Portable Compressors

XRHS 527 Cd C3 WUX - XRHS 1150 CD4 C3 WUX

XRVS 487 Cd C3 WUX - XRVS 1050 CD4 C3 WUX

Original instructions

Main Page

Table of Contents5
Safety Precautions7
Introduction7
General Safety Precautions8
Safety During Transport and Installation9
Safety During Use and Operation9
Safety During Maintenance and Repair11
Tool Applications Safety12
Specific Safety Precautions13
Leading Particulars14
General Description14
Main Parts16
Regulating System18
Air Flow19
Oil System19
Electric System21
Markings and Information Labels29
Operating Instructions30
Parking, Towing and Lifting Instructions30
Parking Instructions Wagon30
Towing Instructions Wagon31
Towbar Levelling Wagon31
Lifting Instructions32
Internal Lighting32
Preheater (Option)32
Description Heating Operation32
Operations Overview33
Before Starting34
Starting / Stopping36
Battery Switch36
Control Panel36
Overview Icons38
Possible Views40
Starting41
Stopping46
Shutdown47
Power off47
Diesel Particulate Filter Regeneration48
Automatic DPF Regeneration (Default)48
Inhibit DPF Regeneration49
Increasing Soot Load49
Force DPF Regeneration51
Settings52
Fault Codes54
Emergency Stop57
Specific Start Procedure58
Maintenance59
Liability59
Service Paks59
Service Kits59
Storage59
Safety Precautions59
Preventive Maintenance Schedule60
Maintenance Schedule Compressor60
Oil Specifications65
Compressor Oil65
Engine Oil66
Oil Level Check67
Check Engine Oil Level67
Check Compressor Oil Level67
Oil and Oil Filter Change68
Engine Oil and Oil Filter Change68
Topping up the Compressor Oil68
Compressor Oil and Oil Filter Change69
Compressor Oil Flushing Procedure70
Coolant Specifications71
Parcool Eg71
Handling PARCOOL EG72
Coolant Check72
Topping Up/Replacing Coolant72
Topping up Without Draining from the Cooling System73
Topping up after Limited Quantity Draining from the Cooling System74
Replacing the Coolant75
Cleaning Coolers75
Battery Care76
Electrolyte76
Activating a Dry-Charged Battery76
Recharging a Battery76
Battery Maintenance76
Compressor Element Overhaul76
Adjustments and Servicing Procedures77
Adjustment of the Continuous Pneumatic77
Regulating System77
Air Filters Engine / Compressor78
Main Parts78
Cleaning the Dust Trap78
Replacing the Filter Element and the Safety78
Cartridge78
Air Receiver79
Safety Valve79
Fuel System79
Priming Instructions79
Replacing Filter Elements80
Cleaning Crankcase Breather Filter80
Maintenance Quick Action Fuel Couplings81
Brake Adjustments82
Brake Shoe Adjustment82
Brake Adjustment Wagon Without ABS83
Problem Solving84
Heater Failure87
Oiltronix Failure87
Available Options88
Technical Specifications93
Torque Values93
General Torque Values93
Critical Torque Values93
Compressor / Engine Specifications94
Reference Conditions94
Limitations94
Performance Data95
Altitude Unit Performance Curve97
Design Data98
Dataplate100
Legislation101
Parts, Subjected to Pressure Equipment Directive 97/23/EC, Cat. II and above101
Machine Directive 89/392/EC102
Parts, Subjected to Art. I, Paragraph 3.3102
Disposal103
General103
Disposal of Materials103
Maintenance Log104

Atlas Copco XRHS 527 Cd C3 WUX - Page 3

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