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Auber Instruments WS Series - User Manual

Auber Instruments WS Series
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Operation Instruction Manual
WSD-1200GPH
Programmable PID Temperature Controller with Dual Probe
*
Version 1.9 (Sep, 2017)
Auber Instruments
5755 North Point Parkway, Suite 99
Alpharetta, GA 30022
770-569-8420
www.auberins.com
Introduction
Thank you for purchasing the Auber WS series temperature controller. We sincerely
appreciate your decision and trust that our machine will meet your expectations in both
the quality of the result and the value of our product. While we are delighted that you may
be anxious to operate the controller for your project, a few minutes of your time reading
through this manual will only serve to enhance your experience in the months and years
ahead. In particular, we urge you to read through the safety warnings below. Although
this plug-and-play controller is very easy to operate, the process involves high
temperature and high wattage appliances and your safety is paramount.
SAFETY WARNINGS
This controller is designed only to be used with devices that have limited power
and their own thermal cut off protection, such as a thermostat or thermal fuse in
case of controller failure.
Do not place any objects on the top of the controller surface as it is used to vent
excess heat during its operation.
The maximum electric current this controller can handle is 13 ampere. For 120
volt AC in US and Canada, this limits the heater power to 1450 watts.
Always place the sensor in the controlled subject when the controller is on. Before
turning on the controller, please make sure the sensor is placed inside the
container to be controlled. Leaving the sensor outside of the solution will form an
open loop operation, and the controller will assume the temperature is low even if
the controlled subject is already very hot. The controller will provide full power to
the heater which will not only overheat the controller, but also damage your
*
Patent pending
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Auber Instruments WS Series Specifications

General IconGeneral
ModelWS Series
CategoryTemperature Controller
Power Supply100-240VAC
Input TypeThermocouple, RTD
OutputRelay, SSR
Control ModePID
DisplayLED
Temperature RangeDepends on model
Resolution0.1°C
CommunicationRS485 (optional)

Summary

Introduction to the Temperature Controller

Safety Warnings for Operation

Essential safety precautions and warnings for operating the temperature controller and connected appliances.

Controller Specifications and Features

Storable Recipes and Steps

Specifies the quantity of programmable smoking recipes the controller can store.

Input Voltage Requirements

Defines the acceptable range of AC voltage for powering the controller.

Maximum Current Handling

Indicates the maximum electrical current the controller can safely handle.

Compatible Sensor Type

Identifies the type of temperature sensor compatible with the controller.

Operating Instructions Overview

Controller Front Panel Description

Details the front panel layout and the function of each display window and indicator.

TEMP1 Left Window Function

Displays probe 1 temperature, alarms, or parameter settings.

TEMP2;TIME Right Window Function

Displays probe 2 temperature, elapsed time, or parameter values.

Output Status Indicator LED

LED indicating the heater's power status: on, off, or intermittent.

Smoker Generator Indicator

LED indicating the operational status of the smoker generator output.

Controller Interface Navigation

SET Key Functionality

Used for viewing settings, entering parameter mode, and confirming actions.

Minus (-) Key Operation

Decrements values in setting mode or cancels alarms in normal operation.

Plus (+) Key Operation

Increments values in setting mode or changes display during normal operation.

Time Key Functionality

Switches the right window display between timer and temperature values.

Connecting and Operating the Controller

Sensor Installation Guide

Instructions on how to install and position the temperature probes correctly.

Optimal Sensor Placement

Guidance on optimal placement of probe 1 and probe 2 for accurate measurements.

Bradley Original Smoker Connection

Power Outlet Connection

Describes using the provided power cord for the smoker generator connection.

Smoker Generator Connection

Explains how to connect the controller to the smoker generator unit.

Bradley Original Smoker Tower Connection

Controller Output to Smoker Tower

Details connecting the controller's output to the Smoker Tower using the provided power cord.

Bradley Digital Smoker Connection

Digital Smoker Setup

Instructions for connecting both controller and smoker generator to the wall outlet.

Programming the Smoking Temperature Profile

Understanding Program Steps

Explains programmed steps, including temperature settings and criteria for advancing.

Step Completion Criteria

Describes the two options, time (t) and temperature (F), for step completion criteria.

Programming Procedure

Step-by-step guide to entering temperature and ending criterion settings for each step.

Monitoring and Tuning Operations

Checking Current Program Step

Explains how to view the current program step using the '+' key.

Controller Tuning Process

Discusses system parameters for different applications and initial settings.

Factors for Better Control Results

Location and Environmental Factors

Guidance on optimal placement to avoid direct sun and water exposure.

Low Temperature Control Accuracy

Explains accuracy limitations at low temperatures due to dual heaters.

Damper Position Impact

Discusses how damper position affects temperature stability and heat loss.

Smoker Tower Temperature Uniformity

Advice on sensor placement to avoid proximity to the heater for uniform readings.

Control Performance Parameters

Details parameters affecting control performance and their adjustment.

Detailed Parameter Explanations

Proportional Band (P)

Explains the proportional band (P) and its effect on controller output and gain.

Integral Time (I)

Describes integral time (I) and its role in eliminating temperature offset.

Derivative Time (d)

Details derivative time (d) and its function in minimizing temperature overshoot.

Advanced Control Parameters

Auto-Tune Function (AT)

Explains the auto-tune function for automatic PID parameter optimization.

Cycle Rate (T)

Defines cycle rate (T) and its setting for controller action calculation.

Smoker Generator Settings (R1, R2)

Details parameters R1 and R2 for controlling smoker generator activation by step.

System Configuration and Setup Parameters

Sensor Offset Calibration (SC1, SC2)

Parameters for calibrating the offset of the first and second sensor readings.

Output Power Reduction (%)

Function to limit the maximum output power delivered by the heater.

Temperature Unit Selection (C-F)

Setting to choose between Celsius or Fahrenheit for display unit.

Parameter Details and Usage

Sensor Calibration Offset (SC)

Used to compensate for sensor errors by adjusting the input offset.

Output Power Reduction Function

Limits maximum heater output power as a percentage, affecting response and stability.

Display Unit Setting (C-F)

Allows selection of display units between Celsius and Fahrenheit.

Alarm Settings and Configuration

Probe 1 High Limit Alarm (AH1)

Sets the upper temperature limit for probe 1, triggering a buzzer and display flash.

Probe 1 Low Limit Alarm (AL1)

Sets the lower temperature limit for probe 1, triggering a buzzer and display flash.

Probe 2 High Limit Alarm (AH2)

Sets the upper temperature limit for probe 2, triggering a buzzer and display flash.

Step Finish Alarm (AST)

Activates a buzzer to signal the completion of each programmed step.

Detailed Alarm Functionality

Probe 1 High Limit Alarm Explanation

Details the high limit alarm functionality for probe 1, including buzzer activation.

Probe 1 Low Limit Alarm Explanation

Explains the low limit alarm for probe 1, including its activation and suppression.

Probe 2 High Limit Alarm Explanation

Describes the high limit alarm for probe 2 and its use with multiple meat pieces.

Step Ending Alarm Function

Details the step ending alarm function, providing audible notification for step completion.

Controller Auto-Tuning Function

When to Tune the Controller

Guidance on when to utilize the auto-tuning function for optimal performance.

Auto-Tuning Mechanism

Explains how auto-tuning optimizes PID parameters for specific cooking systems.

Recipe Management

Auto-Tuning Setup Prerequisites

Prerequisite for auto-tuning: ensure the cooking equipment is set up in its exact intended configuration.

Activating Auto-Tuning

Procedure to activate auto-tuning by entering code 166 and setting parameter AT to 1.

Saving a Smoking Recipe

Details the controller's ability to store up to 8 smoking recipes, each with 6 steps.

Procedure for Saving Recipes

Step-by-step instructions on how to save the current program as a recipe.

Recalling and Managing Recipes

Recipe Saving Selection

Guidance on selecting a recipe name for saving the current program.

Initiating Recipe Recall

Procedure to initiate recipe recall by pressing and holding the SET key.

Single-Step Mode Operation

Single-Step Mode Description

Describes the single-step mode where the controller maintains a constant set temperature.

Activating Single-Step Mode

Instructions on how to activate single-step mode by setting the 'PrG' parameter to 'off'.

Single-Step Mode Features and Examples

Recipe Functions in Single-Step Mode

Explains that save and recall functions remain operational in single-step mode.

Example: Storing Recipe (Program Mode)

Example of storing a programmed temperature profile into a recipe file.

Example: Recalling Recipe (Program Mode)

Example of recalling a saved recipe into the controller's current program.

Example: Storing Recipe (Single-Step Mode)

Example of saving a program to a recipe while in single-step mode.

Advanced Recipe and Mode Examples

Example: Recalling Recipe (Single-Step Mode)

Example of recalling a recipe's C-1 temperature into single-step mode.

Advanced Example: PrG Mode Impact

Demonstrates how 'PrG' mode affects saved and current recipes/programs.

Digital Filter Functionality

Purpose of the Digital Filter

Explains the filter's purpose in rejecting power line interference for stable readings.

Product Warranty Information

Controller and Sensor Warranty Period

Details the one-year warranty for the controller and 90-day warranty for the sensor.

Warranty Repair or Replacement Process

Describes the process for repair or replacement of defective units under warranty.

Limitation of Liability

States the limitation of Auber Instruments' liability to repair or replacement cost.

User Legal Rights

Informs users about specific legal rights granted by the warranty, which may vary by location.

Shipping Instructions for Returns

Instructions for packing items to prevent shipping damage and include necessary purchase information.

Appendix 1: Heat Management

Heat Source and Dissipation

Explains how heater current draw directly impacts controller heat dissipation.

Identifying Heat Issues

Details the heat generation issue related to the Solid State Relay (SSR) used in the controller.

When Heat Becomes a Concern

Identifies when heat generated by the controller becomes a significant concern.

Reducing Controller Heat Stress

Solutions for Heat Stress

Provides methods to mitigate heat stress on the controller during operation.

Using Hot Water to Reduce Heat

Suggests using hot water to fill the pot to reduce the controller's heat dissipation issue.

Limiting Maximum Output Power

Recommends limiting maximum output power via parameter to prevent controller overheating.

Increasing Proportional Band (P)

Suggests increasing the P value to help reduce heat, though with limited effect.