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Autotrol Duplex User Manual

Autotrol Duplex
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Duplex
Commercial Softeners
Installation, Operation
& Maintenance Guide
Manual 003.1
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Autotrol Duplex Specifications

General IconGeneral
TypeDuplex
Control ValveAutotrol
CapacityVaries by model
OperationAutomatic
ApplicationWater Softening

Summary

Unpacking Instructions

Installation

Pre-installation Checks

Checks for level area, frost-free, electricity, drain, water quality, pressure, and temperature.

Fitting Bottom Distribution Systems

Fitting bottom distribution systems into vessels and moving vessels to final positions before adding media.

Adding the Media

Blocking riser tubes, adding water, adding media, and unblocking riser tubes.

Fitting the Valves

Applying silicone grease to O-rings on valves before attaching them to riser tubes.

Brine Tank Connections

Attaching brine line tubing to the brine tank and valves using provided connectors.

Hydraulic Connections

Connecting interconnecting pipe work kits with bypasses and BSP connections or solvent weld tails.

Drain Line Flow Connections

Checking flow rates and ensuring drain line flow controls (DLFCs) are correctly fitted and connected to an open drain.

Electrical Connections

Connecting the 240V transformer and flying lead to the master controller, ensuring cables are clear of moving parts.

Connecting the Valves Together

Connecting the valves using the supplied interconnecting cable.

Programming the Valve Set

Setting time of day, day of week, regeneration time, and other parameters on the master controller.

Commissioning the Softener

Introduction

Overview of commissioning after plumbing and programming are complete.

Regeneration

Performing a manual regeneration to remove air, bed media, and flush the system.

Service

Explains water flow through the media and the automatic regeneration process.

Routine Maintenance

Weekly Checks

Weekly checks include salt level, damage/leaks, and treated water quality.

Technical Information

Identifying Your Softener

Locating and reading the softener's identification label for model and configuration details.

Programming Details and Operating Data

Table detailing programming parameters and operating data for different softener models.

Typical Installation Layout

Diagrams illustrating typical installation configurations and bypass setups.

Troubleshooting

Guide to common problems with the 700 Series Controller and their solutions.

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