Avery Dennison ALS 256 - Default Chapter; Table of Contents

3
CONTENTS
ALS
20X
256
1 Please observe the following
1.1 General information
1.1.1 Validity and applicability of this manual . . . . . 6
1.1.2 Conventions and information . . . . . . . . . . . . . 7
1.1.3 Notes on installation and repair work . . . . . . . 8
1.2 Safety instructions
1.2.1 Information and qualifications . . . . . . . . . . . . 10
1.2.2 Machine operating safety . . . . . . . . . . . . . . . 12
1.2.3 Safe operation. . . . . . . . . . . . . . . . . . . . . . . . 13
2 Technical Data
2.1 Specifications
2.1.1 Characteristics . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.2 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.3 Label sensor . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.4 Power supply . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.5 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.6 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.7 Internal Interfaces . . . . . . . . . . . . . . . . . . . . . 16
2.1.8 Status messages, test functions, product
profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.9 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.10 Environmental conditions . . . . . . . . . . . . . . . 17
2.1.11 Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1.12 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Dimension diagrams
2.3 Performance data
2.3.1 Label rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3.2 Calculation sheet for performance diagrams 21
2.3.3 Dispensing speed over duration v(t) . . . . . . . 23
2.3.4 Dispensing speed over length v(x) . . . . . . . . 24
2.3.5 Dispensed label length over duration x(t) . . . 25
2.3.6 Performance matrix (ALS 256) . . . . . . . . . . . 26
3 Installation and deinstallation
3.1 Unpacking, assembling and
connecting the machine
3.1.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.2 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.3 Setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.1.4 Attaching the dispensing edge. . . . . . . . . . . 33
3.1.5 Connecting to the mains power supply . . . . 35
3.1.6 Connecting the external operator panel. . . . 38
3.2 Connecting the sensors
3.2.1 Photoelectric label sensor . . . . . . . . . . . . . . 39
3.2.2 Alternative label sensor . . . . . . . . . . . . . . . . 44
3.2.3 Changing light/dark switching at the product
sensor or the alternativ label sensor . . . . . . 47
3.2.4 Photoelectric product sensor . . . . . . . . . . . . 48
3.2.5 Photoelectric roll diameter sensor . . . . . . . . 49
3.2.6 Rotary encoder. . . . . . . . . . . . . . . . . . . . . . . 53
3.3 Decommissioning, Dismantling,
Disposal
3.3.1 Take the machine out of operation. . . . . . . . 56
3.3.2 Dismantling the machine . . . . . . . . . . . . . . . 56
3.3.3 Machine disposal . . . . . . . . . . . . . . . . . . . . . 56
4 Functions
4.1 Function menu
4.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.1.2 Notes on the description of functions. . . . . . 59
4.1.3 LABEL SETUP menu. . . . . . . . . . . . . . . . . . 59
4.1.4 MACHINE SETUP menu . . . . . . . . . . . . . . . 60
4.1.5 INTERFACE PARA menu . . . . . . . . . . . . . . 65
4.1.6 SIGNAL INTERFACE. . . . . . . . . . . . . . . . . . 67
4.1.7 SERVICE/DIAGNOS. menu. . . . . . . . . . . . . 71
4.1.8 SERVICE DATA menu. . . . . . . . . . . . . . . . . 73
5 Operation
5.1 Automatic dispensing speed
adjustment
5.1.1 Principle of operation . . . . . . . . . . . . . . . . . . 75
5.1.2 Mounting the rotary encoder . . . . . . . . . . . . 76
5.1.3 Entering the rotary encoder resolution. . . . . 77
5.1.4 Entering the diameter of the measuring
wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.1.5 Entering the rotary encoder type . . . . . . . . . 77
5.1.6 Example: Entering the values for the
recommended rotary encoder . . . . . . . . . . . 78
5.1.7 Calibrating the belt speed . . . . . . . . . . . . . . 78
5.1.8 Calculation scheme for the automatic
dispensing speed adjustment. . . . . . . . . . . . 79