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Axpert KING 3KVA User Manual

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SERVICE MANUAL
3KVA/5KVA-230V
1
V201703A
3KVA/5KVA-230V
Service manual

Questions and Answers:

Axpert KING 3KVA Specifications

General IconGeneral
ModelAxpert KING 3KVA
Output Voltage230 VAC ± 5%
Output Voltage WaveformPure Sine Wave
Max. PV Array Power4000W
Max. Charging Current80A
CoolingForced Air Cooling
Communication InterfaceRS232, USB
Transfer Time10ms
Charging Current30A
Frequency Range50Hz/60Hz
Efficiency93%
ProtectionsOverload, Short Circuit, Battery Under Voltage
Operating Temperature0°C to 40°C
Storage Temperature-15°C - 60°C
Humidity5% to 95% (Non-condensing)
Battery Voltage48VDC

Summary

General Information

Getting Start

This manual is used as a checking and repairing guide for 3KVA/5KVA-230V model. It assumes basic electrical knowledge.

Basic Topology Introduction

Explains the inverter's topology, combining solar charger, charger, discharger, and inverter functions.

Inverter Family

This section details different inverter models and their parameters, including power rating and solar charger type.

Overview the Inverter

Provides a visual overview of the inverter's internal components and their labels.

PCB Overview

Details the main board and control board with component identification.

Troubleshooting

How to Do

Guidance on identifying inverter faults through symptoms like no display or fault codes.

Check the Fault Information

Steps to diagnose issues by testing battery, grid charging, and solar charging modes.

Fault Condition

Details specific fault codes (e.g., 09, 56) and their possible causes and solutions.

Not Working at all/ No Display

Inverter fails to startup completely. Possible cause: SPS module damaged. Checks and solutions provided.

09 Fault

Bus soft start fails. Possible cause: DC-DC module damaged. Checks and solutions provided.

56 Fault

Battery detection failure. Possible cause: Wire connection or fuse burnt. Checks and solutions provided.

Test Step

Procedure for setting up a testing system to confirm repair results and inverter reliability.

Checking and Measuring Guide

Check the Battery Side Components

Guide for checking fuses, capacitors, and power devices like MOSFETs on the battery side of the inverter.

Drivers

Checking resistors and diodes in the driver circuit for faults like open or short.

Check the Bus Side Components

Guide for checking DC/DC IGBT power devices on the bus side of the inverter.

Check the Buck Circuit

Checking BUCK MOSFET and Diode Q32/D13 for faults like short or explosion.

Check the INV Full Bridge

Checking INV&PFC IGBT power devices (QB2/QD2/QA1/QC1/QD4/QD3) for faults.

Check the MPPT Board

Checking power devices and resistors on the MPPT board for faults like short or explosion.

Disassembling Guide

Remove the REMOTE BOX

Procedure for removing the remote communication port module from the inverter.

Open the Case

Instructions on how to safely open the main enclosure of the inverter.

Remove All Boards

Steps to remove various boards including COMM, CAP, and small boards/fan.

Cables Connection

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