Bad Boy 550cc - Machine Troubleshooting

Troubleshooting
11
-4
MACHINE TROUBLESHOOTING
Trouble Cause Countermeasure
Gear Shifter not
Operational
 High idling speed of engine
 Replace throttle cable
 Replace throttle pedal
 Replace the throttle
 High rotary speed for clutch
connection.
 Replace the junior clutch spring
 Replace the primary clutch.
 Gear shift cable out of
adjus
tment

Put the gearshift rod into th
e
p
osition of “N”.
 Put the gearshift arm of engine
into ”N”.
 Adjust the cable and the bolt.

L
ock tightly
.
 Gear abrasion  Replace the gears
Transmission noise

T
olerance between inner
&
ou
ter gears out of toleranc
e.

Replace the gears
Low vehicle speed or
power

P
arking brake engaged 
Ad
just cabl
e
 CVT belt slipping
 Replace CVT transmission belt
Replace the clutch
.
Soft / No Brakes

Lo
w brake
fluid 
Check the brake fluid level
 Air in brake lines  Contact Dealer.
 Brake discs worn  Contact Dealer.
 Caliper bolt loose  Secure bolt
If you have any questions, consult your local dealer.