Bad Boy 550cc - Page 7

Introduction550/750ccUtility
1-6
10-8
10-8
10-8
10-9
10-9
10-9
10-
10
Checking head lights & turn signals
Checking seat belt and ROPS
Checking joint boot
Checking tire inflation pressure
Every 50 hours
Greasing
Checking engine start system
Checking wheel bolt torque
10-10
10-11
10-12
10-13
10-14
10-15
10-15
10-15
10-16
10-16
10-17
10-17
10-
17
10-18
10-18
10-18
10-18
Clea
ning air cleaner primary element
Check
ing battery condition
A
djusting toe-in
Cleaning muffler
Every 200 hours
Cha
nging engine oil
Repl
acing engine oil filter
Repl
acing transmission oil
Checking brake pedal
Check
ing brake hose and pipe
Check
ing brake light switch
Check
ing radiator hose and clamp
Check
ing intake air tube
Every 300 hours
Checking tires
E
very 400 hours
Cha
nging transmission fluid
10-18
Changing front and rear axle case oil 10-19
Every 500 hours 10-19
Replacing fuel filter 10-19
Every 600 hours 10-19
Adjusting engine valve clearance 10-19
Every 1500 hours 10-19
Checking injection and fuel pump 10-19
Every 1 year 10-19
Every 2 years 10-19
Flushing Cooling system and 10-20
changing coolant
Anti-freeze
10-20
Replacing radiator hose (water pipes) 10-21
Replacing fuel hose 10-22
Replacing brake master cylinder (inner
parts)
10-22
Replacing front brake seal 10-22
Replacing rear brake cylinder seal 10-22
Replacing intake air line 10-22
Every 4 years 10-22
Replacing brake hose 10-22
Replacing slow-blow fuses 10-22
Storag
e 10-23
Vehicle storage 10-23
Removing the vehicle from storage 10-23
Troubleshooting 11-1
E
ngine troubleshooting 11-1
Diagnostic trouble code table 11-2
Battery troubleshooting 11-3
Machine troubleshooting 11-4
Options 12-1
Warran
ty 13