Periodic Maintenance & Lubrication Chart
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33. Drive chain ‘O’ ring type (If applicable) L At every 500 Kms
34. Drive chain remove, clean, inspect'
& lubricate (O/H) CL, L CL, L CL, L CL, L At every 10000km
35. Drive chain link lock R R R R Replace at every 10000km
36. Wheel brg (for non sealed brgs only) C, L C, L At every 20000km
37. Tyre tread wear C, R C, R C, R C, R C, R C, R At every 5000kms i.e. at
every service after 2nd ser.
38. Front fork oil R R Replace at every 20000km
39. Auto choke, Thermal sensor C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
40. TPS C, A C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
41. RSA - Check gas pressure C, A C, A C, A At every 20000km
42. Starter clutch bush kit for dry type CL, R CL, R CL,R (If applicable)
43. Clutch switch cleaning CL CL CL CL
44. General lubrication L L L L L L L L
45. Swing arm pivot pin lubrication L L Lubricate at every 20000km
46. Eng foundation silent bush (If applicable) R R R Replace at every 15000km
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd 3rd 4th 5th 6th 7th
750
5000
10000
15000
20000 25000
30000
Kms
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
1. Fill adequate petrol into petrol tank for proper flow of petrol to the carburettor. q
2. Check all locks, P.T. cap, ignition switch, steering lock, Side cover. q
3. Check for smooth operation for fuel cock. q
4. Check engine oil level and top up if required. q
5. Check all controls for proper free play and function :- Accelerator, clutch lever, front brake lever,
rear brake pedal / lever, choke lever. (As applicable to certain model). q
6. Check gear shifter lever for proper position and working. q
7. Inspect rear shock absorber for proper setting & correct if required. (As applicable to certain model). q
8. Check / Adjust chain slackness appropriately. Lubricate if required. q
9. Check brakes and adjust if required. q
10. Check and top up brake fluid level. (As applicable to certain model). q
11. Check and adjust tyre air pressure to the recommended value. q
12. Check battery terminal voltage, specific gravity, electrolyte level. Charge the battery if required.
Check connection at terminal, starter relay and apply petroleum jelly on terminals if required. q
13. Check and adjust steering freeness. q
14. Check front mudguard alignment w.r.t. front wheel. q
15. Check all important nuts and bolts for proper torque and tightness. q
16. Fit all O.E. accessories like mirror, leg guard etc. (As applicable to certain model). q
17. Start vehicle, check idling and CO%. q
18. Check all switches, meters, horn and lights for proper functioning. q
19. Test drive the vehicle. q
20. Check for oil leakage and rectify if any. q
21. Repair for any other defects seen or observed during the test drive before cleaning the vehicle. q
22. Clean the vehicle / washing before delivery. q
Jobs to be Carried out during Pre-Delivery Inspection
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