Periodic Maintenance & Lubrication Chart
24
33. Drive chain ‘O’ ring type (If applicable) L At every 500 Kms
34. Drive chain remove, clean, inspect'
& lubricate (O/H) CL, L CL, L CL, L CL, L At every 10000km
35. Drive chain link lock R R R R Replace at every 10000km
36. Wheel brg (for non sealed brgs only) C, L C, L At every 20000km
37. Tyre tread wear C, R C, R C, R C, R C, R C, R At every 5000kms i.e. at
every service after 2nd ser.
38. Front fork oil R R Replace at every 20000km
39. Auto choke, Thermal sensor (If appli.) C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
40. TPS (If applicable) C, A C, A C, A C, A C, A C, A C, A C, A C, A At every 5000km
41. RSA - Check gas pressure (If applicable) C, A C, A C, A At every 20000km
42. Starter clutch bush kit (If applicable) CL, R CL, R CL,R (If applicable)
43. Clutch switch cleaning (If applicable) CL CL CL CL
44. General lubrication L L L L L L L L
45. Swing arm pivot pin lubrication L L Lubricate at every 20000km
46. Eng foundation silent bush (If applicable) R R R Replace at every 15000km
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd 3rd 4th 5th 6th 7th
750
5000
10000
15000
20000 25000
30000
Kms
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Periodic Maintenance & Lubrication Chart
23
16. Throttle grip play C, A C, A C, A C, A C, A C, A C, A C, A
17. Rear brake pedal free play C, A C, A C, A C, A C, A C, A C, A C, A
18. Brake lining or pad wear CL, R CL CL CL, R CL CL CL, R Replace at every 15000km
19. Brake fluid level / Top up / Replace C, A, R C, A C, A C, A C, A C, A C, A R Replace at every 30000km
20. Master cylinder cup and dust seal R R Replace at every 30000km
21. Caliper piston seal and dust seal R R Replace at every 30000km
22. Brake hose pipe C, R C, R Replace at every 30000km
23. Brake cam & pedal pivot pin L L L
24. Steering play C, A C, A C, A C, A C, A C, A C, A C, A
25. Steering stem bearing C, L, R C,L,R C,L,R C,L,R
26. All fasteners tightness C, T C, T C, T C, T C, T C, T C, T C, T
27. Rear sprocket fasteners C, T C, T C, T C, T C, T C, T C, T C, T
28. Rear wheel rubber shock damper C, R C, R C, R C, R Replace at every 10000km
29. Silencer drain hole cleaning CL CL CL CL CL CL CL CL Clean at every 5000km
30. Cylinder head de-carbonising,
valve lapping & Replace valve oil seals CL CL CL Clean at every 15000km
31. Engine air breather tube R R Replace at every 20000km
32. Drive chain slackness adjustment C, A, L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L C,A,L Lubricate at every 500km
& lubrication A-slackness whenever reqd.
RECOMMENDED FREQUENCY
Servicing
Sr.
No.
Operation
1st
2nd 3rd 4th 5th 6th 7th
750
5000
10000
15000
20000 25000
30000
Kms
Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same are chargeable to customer.
* It is strongly recommended to use only “Bajaj DTS-i 10000” Genuine engine oil. In case any other engine oil of same specifications is used, the
frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.